Fuser Belt Driven Ring Groove Prevention via Asymmetric Axis Offset

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Solution Overview

Problem

In fuser devices with endless belts and driven rings, rotational speed differences can lead to friction-induced grooves on the driven rings, causing damage to both the fuser belt and the driven rings.

Innovation Solution

The fuser device design includes a belt supporting part with an arc-shaped contact face centered on a first central axis and a ring supporting part with an arc-shaped contact face centered on a second central axis, where the first central axis is shifted from the second central axis, preventing continuous contact at the same radial position and reducing the formation of grooves on the driven rings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If driven rings contact with the width-direction ends of the fuser belt to regulate displacement, then the fuser belt position is controlled, but rotational speed differences cause grooves to form on the driven rings

Engineering Contradiction:
Improvefuser belt position controlVSAvoidgroove formation on driven rings
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces asymmetric offset between the first central axis (of the belt supporting part) and the second central axis ( of the ring supporting part). This asymmetric configuration causes the contact point between the fuser belt and driven ring to shift radially during rotation, preventing continuous contact at the same radial position and thereby avoiding groove formation while maintaining position control

Inventive Principle:
Principle #4Asymmetry

2Reliability

If driven rings rotate following the fuser belt, then the fuser belt is supported, but friction from rotational speed differences damages both the fuser belt and driven rings

Engineering Contradiction:
Improvefuser belt supportVSAvoiddamage resistance of fuser belt and driven rings
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The offset between the first central axis and second central axis creates asymmetric contact dynamics. As the fuser belt and driven ring rotate at different speeds, the contact point migrates radially rather than remaining fixed, which distributes frictional wear across different areas and prevents concentrated damage to both components

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration prevents groove formation on the driven rings, thereby minimizing damage to both the fuser belt and the driven rings, ensuring prolonged device functionality.

Implementation Method 1

a belt supporting part (31) that has a contact face (31a) shaped in an arc centering on a first central axis (A) and contacts with an inner circumferential face of the fuser belt (11) on the contact face (31a)

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

a ring supporting part (33) that has a contact face (33a) shaped in an arc centering on a second central axis (B) and contacts with an inner circumferential face of the driven ring (4) on the contact face (33a)

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS10761465B2Fuser device having belt supporting part and image forming apparatus having the same
Publication Date: 2020.09.01 OKI ELECTRIC INDUSTRY CO LTD
  • US10761465B2 patent drawing
  • US10761465B2 patent drawing
  • US10761465B2 patent drawing

AI summary

A fuser device for fusing a developer image on a medium by applying heat includes an endless fuser belt, a belt supporting part that has a contact face shaped in an arc centering on a first central axis and contacts with the inner circumferential face of the fuser belt on the contact face, a driven ring that is disposed on at least one side of the fuser belt in the width direction of the fuser belt, and a ring supporting part that has a contact face shaped in an arc centering on a second central axis and contacts with an inner circumferential face of the driven ring on the contact face, wherein the first central axis is shifted from the second central axis.