Fuser Temperature Sensing Correction Across Resistance Drift
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Conventional fixing devices in image forming apparatuses face issues with accurate temperature detection due to changes in resistance values of temperature detection elements over time, leading to incorrect temperature readings outside the calibration region.
Innovation Solution
A fixing device and image forming apparatus equipped with a temperature detection sensor that calculates a correction coefficient based on output voltage when a predetermined compensation condition is satisfied, correcting the resistance value to ensure accurate temperature detection.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If a temperature detection element is used to detect the temperature of the heating member, then the temperature can be detected continuously, but the resistance value of the temperature detection element changes over time leading to incorrect temperature readings
Solution Approach 1:
The patent implements a feedback mechanism where the temperature detection element's resistance value is continuously monitored and compared against reference values stored in memory. When the resistance value deviates from expected ranges, the system automatically triggers calibration routines to update reference values, ensuring continuous accuracy despite resistance drift over time.
Solution Approach 2:
The system dynamically adjusts the resistance value parameters by performing calibration at predetermined temperatures (e.g., room temperature, heating temperature) and storing correction coefficients. These parameter changes allow the temperature detection element to maintain accuracy even as its base resistance value changes due to aging or environmental factors.
2Measurement precision
If a correction coefficient is calculated based on temperature detection to correct resistance value changes, then temperature detection accuracy can be maintained, but correct temperature cannot be detected in temperature regions other than when the correction coefficient is calculated
Solution Approach 1:
The temperature detection range is segmented into multiple calibration regions, each with its own reference resistance values and correction coefficients. The system performs calibration at multiple predetermined temperatures (e.g., room temperature, intermediate temperature, heating temperature) and selects the appropriate correction coefficient based on the current temperature region, ensuring accurate detection across the entire operating range.
Solution Approach 2:
The system performs preliminary calibration actions at multiple predetermined temperatures before actual operation. During calibration, the temperature detection element's resistance values are measured at various temperatures and stored as reference data. This preliminary action ensures that correction coefficients are available for all expected operating conditions, enabling accurate temperature detection throughout the full temperature range.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution enables precise temperature detection and control of heating members, maintaining consistent image fixing quality across varying sheet sizes and environmental conditions.
Implementation Method 1
a temperature detection sensor that changes a resistance value in accordance with a temperature of the heating member
Implementation Method 2
a heating member provided with a heat source
Data Source
AI summary
A fixing device includes a heating member provided with a heat source, a temperature detection sensor that changes a resistance value according to a temperature of the heating member, and a controller that calculates the resistance value of the temperature detection sensor based on an output voltage of the temperature detection sensor to detect the temperature of the heating member, and controls heating of the heat source. The controller calculates a correction coefficient for correcting the resistance value of the temperature detection sensor on the basis of an output voltage of the temperature detection sensor when a predetermined compensation condition is satisfied, and corrects the resistance value of the temperature detection sensor using the correction coefficient when the temperature of the heating member is detected.


