Fusing Roller Temperature Control for Image Quality

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Solution Overview

Problem

Conventional image forming apparatuses face fusing defects due to temperature discrepancies between the fusing roller and pressure roller, particularly when the pressure roller's temperature is incorrectly estimated, leading to inadequate heat transfer and image quality issues.

Innovation Solution

An image forming apparatus with a control unit that detects temperature decreases in the fusing roller and adjusts the timing of image formation by delaying the start of toner image formation or adjusting the fusing target temperature based on detected temperature changes, ensuring the fusing roller reaches the target temperature before the recording medium passes through the fusing/nipping portion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the fusing roller is heated to the predetermined temperature through a warm-up operation without rotating the fusing roller and pressure roller pair, then the fusing roller surface temperature reaches the target temperature quickly, but the pressure roller surface remains unheated and causes heat transfer that drops the fusing roller temperature when rotation starts

Engineering Contradiction:
Improvefusing roller surface temperatureVSAvoidtemperature stability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent applies preliminary action by rotating the fusing roller and pressure roller pair for a predetermined period before starting the warm-up operation. This preliminary rotation ensures that the pressure roller surface is pre-heated through contact with the fusing roller, preventing subsequent heat transfer that would cause temperature drops when the rollers are rotated during actual image formation. The control unit measures the temperature change amount during this preliminary rotation period to determine appropriate image formation timing.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the time between image formation request and recording material arrival at the fusing/nipping portion is extended to allow fusing roller temperature recovery, then fusing defects are prevented, but the first print time increases

Engineering Contradiction:
Improvefusing qualityVSAvoidfirst print time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies parameter changes by dynamically adjusting the image formation timing based on the measured temperature change amount during preliminary rotation. The control unit determines the appropriate delay period before allowing recording material to reach the fusing portion, optimizing the balance between preventing fusing defects and minimizing first print time. This adaptive timing adjustment ensures the fusing roller temperature has recovered sufficiently while avoiding unnecessary delays.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the pressure roller temperature is estimated from the difference between actual surface temperature of the fusing roller and target temperature, then the estimation may be incorrect due to factors like eccentricity, leading to inadequate temperature control

Engineering Contradiction:
Improveimage formation speedVSAvoidpressure roller temperature estimation accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent applies feedback by measuring the actual temperature change amount of the fusing roller surface during preliminary rotation and using this measured value to determine the appropriate image formation timing. Instead of estimating pressure roller temperature based on theoretical calculations or fixed parameters, the system directly measures the temperature change and adjusts the timing accordingly, ensuring accurate temperature control despite variations such as eccentricity in the roller assembly.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively prevents fusing defects by ensuring the fusing roller's surface temperature recovers to the target temperature before the recording medium is processed, maintaining image quality and reducing the first print time.

Implementation Method 1

a heating unit disposed inside the rotating body... the fusing roller is heated to the predetermined temperature

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

the temperature on the surface of the fusing roller is detected by a temperature sensor as a fusing temperature detecting unit

Methodology Applied
Scientific EffectTemperature detection: Thermistor

Implementation Method 3

heat and pressure are applied in order to fuse the toner image on the recording material... the toner is melted by heat

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS8135298B2Image forming apparatus and image forming method for controlling image formation based on a temperature of a fusing rotating body
Publication Date: 2012.03.13 RICOH CO LTD
  • US8135298B2 patent drawing
  • US8135298B2 patent drawing
  • US8135298B2 patent drawing

AI summary

An image forming apparatus, such as a printer, includes an image forming unit forming a toner image on an image carrier, a transfer unit for transferring the toner image onto a recording medium, a pair of a fusing rotating body and a pressure rotating body, a fusing unit for fusing the toner image on the recording medium, a temperature detecting unit for detecting the temperature on the surface of the fusing rotating body, and a control unit. An amount of decrease in the temperature of the fusing rotating body surface is measured at a predetermined time, and the time between an image formation request and the arrival of the recording medium, with the toner image formed thereon, at a fusing/nipping portion formed between the fusing rotating body and the pressure rotating body is extended when the temperature decrease amount is greater than a threshold value.