Fusion Splicer Fiber-Type Recognition for Accurate Splicing

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Solution Overview

Problem

Existing fusion splicers face challenges in accurately discriminating the types of optical fibers to be spliced due to variations in features such as optical characteristics and structural features, leading to limited discrimination accuracy even with machine learning alone.

Innovation Solution

A fusion splicing system employing a combination of two discrimination algorithms: a first algorithm based on feature correlations and a second algorithm using machine learning, with a discrimination model created by a model creation device, enhances discrimination accuracy by selecting the most accurate algorithm based on feature thresholds or variations, and classifying splicers into groups with similar imaging data tendencies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If machine learning is used for optical fiber type discrimination, then discrimination capability is enhanced, but discrimination accuracy is limited due to variations in optical characteristics and structural features

Engineering Contradiction:
Improvediscrimination capabilityVSAvoiddiscrimination accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent combines two different discrimination algorithms: a first algorithm based on feature correlations (traditional method) and a second algorithm using machine learning. The system selectively applies either algorithm based on which one provides higher discrimination accuracy for the given optical fiber types, thereby merging the advantages of both approaches to overcome the limitation of using machine learning alone.

Inventive Principle:
Principle #5Merging (Combining)

2Device complexity

If a single discrimination algorithm is used, then device complexity is reduced, but discrimination accuracy is limited

Engineering Contradiction:
Improvealgorithm complexityVSAvoiddiscrimination accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent implements a dynamic selection mechanism that chooses between two discrimination algorithms based on real-time evaluation of which algorithm provides higher accuracy for the current set of optical fibers. This dynamic approach allows the system to adapt its complexity level according to the specific discrimination task, using the more complex machine learning algorithm only when necessary.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If multiple discrimination algorithms are implemented, then discrimination accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvediscrimination accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the discrimination task into two distinct algorithmic approaches: a first algorithm based on feature correlations and a second algorithm using machine learning. By dividing the overall discrimination function into these separate segments, the system can evaluate and select the most appropriate algorithm for each specific case, managing complexity through functional segmentation.

Inventive Principle:
Principle #1Segmentation

4Adaptability or versatility

If machine learning model is created from sample data, then discrimination capability is enhanced, but calculation time increases

Engineering Contradiction:
Improvediscrimination capabilityVSAvoidcalculation time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent performs preliminary evaluation to determine which discrimination algorithm is more suitable before executing the actual discrimination task. By预先 assessing the characteristics of the optical fibers and selecting the appropriate algorithm in advance, the system avoids unnecessary computational overhead from using the more complex machine learning model when the simpler first algorithm would suffice, thus reducing calculation time while maintaining discrimination capability.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP4137852B1Fusion splicer, fusion splicing system, and method for fusion splicing optical fiber
Publication Date: 2025.12.31 SUMITOMO ELECTRIC OPTIFRONTIER CO LTD
  • EP4137852B1 patent drawingFigure 1
  • EP4137852B1 patent drawingFigure 2
  • EP4137852B1 patent drawingFigure 3

AI summary

A fusion splicer according to the disclosure includes an imaging unit, a discrimination unit, and a splicing unit. The imaging unit images a pair of optical fibers and generates imaging data. The discrimination unit discriminates a type of each of a pair of optical fibers based on a plurality of feature amounts obtained from imaging data provided from the imaging unit. The discrimination unit adopts a discrimination result by any of first and second discrimination algorithms. The first discrimination algorithm is predetermined by a method, other than machine learning, based on a correlation between a plurality of feature amounts obtained from the imaging data of the optical fibers and the type of optical fiber. The second discrimination algorithm includes a discrimination model. The discrimination model is created by machine learning using sample data indicating a correspondence relationship between a plurality of feature amounts obtained from the imaging data of the optical fibers and the type of optical fiber. The splicing unit fusion-splices the pair of optical fibers to each other under a splicing condition according to a combination of the types of pair of optical fibers based on a discrimination result in the discrimination unit.