Fusion Splicer Wavelength-Based Focus Adjustment

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Solution Overview

Problem

Conventional fusion splicers take time to adjust the focal position of optical fibers, which hinders high-speed detection of the core portion during the fusion-splicing process.

Innovation Solution

A fusion splicer that uses different wavelengths of light to extract feature data from optical fibers, allowing for focus adjustment by changing the wavelength of irradiation rather than relying on a high-precision drive motor, thereby simplifying the imaging device and improving reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a high-precision drive motor is used to adjust the focal position, then the imaging precision is improved, but the device complexity and cost increase

Engineering Contradiction:
Improvefocal position detection precisionVSAvoidimaging device complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical drive motor system with an optical system. Instead of using a high-precision drive motor to physically adjust the imaging device position, the invention uses light of different wavelengths to optically adjust the focal position. The irradiation unit emits light at multiple wavelengths, and the control unit selects appropriate wavelengths to achieve focus adjustment without mechanical movement, thereby eliminating the need for complex drive mechanisms while maintaining detection precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the wavelength parameter of the irradiation light to achieve focal position adjustment. By irradiating the optical fiber with light at different wavelengths (e.g., first wavelength and second wavelength), the system can adjust the focus position optically. This parameter change approach allows precise focal control without mechanical actuation, simplifying the imaging device structure while improving reliability.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If a high-precision drive motor is used for focus adjustment, then the detection accuracy is improved, but the long-term reliability decreases due to mechanical wear

Engineering Contradiction:
Improvecore portion detection accuracyVSAvoidlong-term reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent eliminates mechanical moving parts by substituting the drive motor with an optical wavelength selection mechanism. The control unit controls the irradiation unit to emit light at specific wavelengths to achieve focus adjustment without any mechanical movement. This contactless, wear-free mechanism significantly improves long-term reliability while maintaining the ability to accurately detect the optical fiber core position.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The optical fiber itself provides the focusing information through its interaction with different wavelength light. By irradiating the optical fiber with multiple wavelengths and analyzing the transmitted or reflected light, the system uses the optical fiber's own optical properties to determine focus position, eliminating the need for external mechanical adjustment mechanisms and improving system reliability.

Inventive Principle:
Principle #25Self-service

3Productivity

If multiple wavelengths of light are used for focus adjustment, then the speed of detection is improved, but the complexity of the irradiation system increases

Engineering Contradiction:
Improvedetection speedVSAvoidirradiation unit complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The irradiation unit is designed with multi-functionality to emit light at multiple wavelengths. Rather than using separate light sources for each wavelength, the system employs a unified irradiation unit that can generate and switch between different wavelengths (e.g., first wavelength and second wavelength). This multi-functional design enables fast focus adjustment through wavelength selection while avoiding the complexity of multiple independent light source systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system dynamically switches between different light wavelengths based on the required focus position. The control unit dynamically selects which wavelength to emit from the irradiation unit, enabling rapid focus adjustment without mechanical movement. This dynamic wavelength selection provides fast detection speed while keeping the physical structure simple, as only one irradiation unit is needed that can operate at multiple wavelengths.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-speed detection of the optical fiber core portion and improves the long-term reliability of the fusion splicer by eliminating the need for a high-precision drive motor and simplifying the imaging device.

Implementation Method 1

the focal position can be adjusted by changing the wavelength of light to be irradiated

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

Irradiation unit that irradiates a side surface of at least one optical fiber with first wavelength light and second wavelength light

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Data Source

PatentUS11656410B2Optical fiber fusing and connecting machine and optical fiber fusing and connecting method
Publication Date: 2023.05.23 SUMITOMO ELECTRIC OPTIFRONTIER CO LTD
  • US11656410B2 patent drawing
  • US11656410B2 patent drawing
  • US11656410B2 patent drawing

AI summary

A fusion splicer includes an irradiation unit to irradiate an optical fiber with first wavelength light and second wavelength light; a light receiving unit; a processing unit to extract first feature data from first luminance information based on the first wavelength light and to extract second feature data from second luminance information based on the second wavelength light; a determination unit to determine whether the first feature data and the second feature data are within a predetermined range; and a drive unit to move one optical fiber on the basis of the luminance information from which the feature data is extracted so as to arrange the axes of the optical fibers in a predetermined positional relationship when the feature data is determined to be within the predetermined range. The processing unit extracts the second feature data when the first feature data is not within the predetermined range.