GAA CMOS Channel Materials for p-Type Mobility Bottlenecks

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional gate-all-around (GAA) devices with silicon channels for both n-type and p-type transistors face performance degradation due to shared material, necessitating improved channel materials for enhanced mobility and transconductance.

Innovation Solution

The fabrication of CMOS GAA devices involves forming p-type transistors with silicon germanium (SiGe) channels and n-type transistors with silicon (Si) channels, using integrated processes that alternate SiGe and Si layers, allowing for selective removal of materials during channel formation to improve performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If silicon channels are used for both n-type and p-type GAA transistors, then fabrication process simplicity is maintained, but p-type transistor performance is degraded

Engineering Contradiction:
Improvefabrication process simplicityVSAvoidp-type transistor performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies local quality by using different semiconductor materials for different transistor types: silicon channels for n-type GAA transistors and silicon germanium channels for p-type GAA transistors. This allows each transistor type to have optimized material properties locally, improving p-type transistor performance while maintaining separate fabrication processes for each material type.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The fabrication process is segmented into separate sequences: one for forming silicon channels in n-type regions and another for forming silicon germanium channels in p-type regions. This segmentation allows independent optimization of materials and processes for each transistor type, resolving the contradiction between process simplicity and performance.

Inventive Principle:
Principle #1Segmentation

2Reliability

If different semiconductor materials are used for n-type and p-type GAA transistor channels, then transistor performance is improved, but fabrication process complexity increases

Engineering Contradiction:
Improvetransistor performanceVSAvoidfabrication process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Different semiconductor materials are applied locally to specific transistor regions: silicon for n-type and silicon germanium for p-type. This enables performance optimization for each transistor type by selecting materials with appropriate electrical properties, while the fabrication process manages complexity through region-specific processing sequences.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes material composition parameters to optimize transistor performance. Silicon germanium with varying germanium concentrations is used for p-type transistors to achieve desired hole mobility and threshold voltage characteristics, while pure silicon is used for n-type transistors. This parameter variation allows performance improvement despite increased fabrication complexity.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11929288B2Gate-all-around device with different channel semiconductor materials and method of forming the same
Publication Date: 2024.03.12 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11929288B2 patent drawing
  • US11929288B2 patent drawing
  • US11929288B2 patent drawing

AI summary

Semiconductor device and the manufacturing method thereof are disclosed. An exemplary method comprises forming a first semiconductor layer including a first semiconductor material in a first area of a substrate; alternately depositing second semiconductor layers and third semiconductor layers over the first semiconductor layer and over the substrate to form a semiconductor layer stack, wherein the second semiconductor layers include a second semiconductor material, the third semiconductor layers include the first semiconductor material, the second semiconductor material is different from the first semiconductor material, and a bottom surface of one of the second semiconductor layers contacts the first semiconductor layer in the first area and contacts the substrate in a second area of the substrate; planarizing a top surface of the semiconductor layer stack; and patterning the semiconductor layer stack to form a first semiconductor structure in the first area and a second semiconductor structure in the second area.