Gate-All-Around Transistor Inner Spacers for Nanosheet Insulation

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Solution Overview

Problem

Effective insulation of semiconductor nanosheets in gate all around transistors is challenging, which affects the performance and reliability of these transistors.

Innovation Solution

The use of sacrificial semiconductor regions with different compositions for selective etching, allowing for the formation of high-quality dielectric spacers that improve insulation and transistor performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional single spacer structure is used, then manufacturing process is simpler, but insulation effectiveness is insufficient

Engineering Contradiction:
Improveinsulation effectivenessVSAvoidspacer structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The single spacer structure is divided into two distinct spacers: a first spacer formed on the semiconductor nanosheet and a second spacer formed on the first spacer. This segmentation allows each spacer to perform specific insulation functions, improving overall insulation effectiveness while maintaining manageable structural complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The insulation structure is extended from a single layer to multiple layers in the vertical dimension. The first spacer provides initial insulation, and the second spacer adds an additional insulation layer, creating a multi-layered insulation system that enhances effectiveness without significantly increasing lateral complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If sacrificial semiconductor regions with different compositions are used, then insulation quality is improved, but manufacturing process complexity increases

Engineering Contradiction:
Improvedielectric spacer qualityVSAvoidetching process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Sacrificial semiconductor regions with different compositions are placed at specific locations: one sacrificial region is formed on the semiconductor nanosheet and another is formed on the first spacer. Each sacrificial region has a composition optimized for its specific location, allowing selective etching to create high-quality dielectric spacers with precise local properties.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The composition of sacrificial semiconductor regions is varied to achieve different etching rates and characteristics. By changing the material composition parameter of the sacrificial regions, the etching process can be optimized to produce dielectric spacers with desired properties while managing process complexity through controlled parameter variation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the AC performance of transistors, maintains the integrity of semiconductor nanosheets, and eliminates the need for complex recess loading processes, resulting in improved transistor performance and processing yields.

Implementation Method 1

sacrificial semiconductor regions with different compositions for selective etching

Methodology Applied
Scientific EffectSelective etching:

Data Source

PatentUS12300732B2Gate all around transistor with dual inner spacers
Publication Date: 2025.05.13 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12300732B2 patent drawing
  • US12300732B2 patent drawing
  • US12300732B2 patent drawing

AI summary

A method for forming a gate all around transistor includes forming a plurality of semiconductor nanosheets. The method includes forming a cladding inner spacer between a source region of the transistor and a gate region of the transistor. The method includes forming sheet inner spacers between the semiconductor nanosheets in a separate deposition process from the cladding inner spacer.