GAA Nanosheet Logic With MOL Resistors for Capacitance-Heat Tradeoffs

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Solution Overview

Problem

Prior middle-of-the-line (MOL) resistors in semiconductor technology face a trade-off between low capacitance and low self-heating, with those optimized for low capacitance exhibiting high self-heating and vice versa, limiting their performance in high-speed and high-DC current applications.

Innovation Solution

A semiconductor structure is developed that co-integrates nanosheet logic devices with precision MOL resistors, optimizing different regions for low capacitance and low self-heating by using distinct gate structures and source/drain configurations, including the placement of metal resistors above gate structures and direct contact with semiconductor sub-fins for heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If MOL resistors are optimized for low capacitance, then capacitance is reduced, but self-heating increases

Engineering Contradiction:
ImprovecapacitanceVSAvoidself-heating
Core Design Contradiction:
ShapeVSTemperature

Solution Approach 1:

The patent segments the semiconductor substrate into distinct device regions: logic device regions with full nanosheet stacks and source/drain regions, and resistor device regions with gate structures but without source/drain regions. This segmentation allows MOL resistors to be formed in regions optimized for low capacitance by excluding the high-capacitance source/drain structures, while the logic regions maintain both low capacitance and low self-heating through the presence of source/drain heat dissipation paths.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by creating different structural configurations in different regions of the semiconductor substrate. Resistor device regions have gate structures wrapped around nanosheets without underlying source/drain regions, providing low capacitance characteristics. Logic device regions have both gate structures and source/drain regions, providing both low capacitance and low self-heating through thermal dissipation. This local differentiation resolves the contradiction by allowing each region to be optimized for its specific function.

Inventive Principle:
Principle #3Local quality

2Temperature

If MOL resistors are optimized for low self-heating, then self-heating is reduced, but capacitance increases

Engineering Contradiction:
Improveself-heatingVSAvoidcapacitance
Core Design Contradiction:
TemperatureVSShape

Solution Approach 1:

The patent segments the semiconductor substrate into distinct device regions: logic device regions with full nanosheet stacks and source/drain regions, and resistor device regions with gate structures but without source/drain regions. This segmentation allows MOL resistors to be formed in regions optimized for low capacitance by excluding the high-capacitance source/drain structures, while the logic regions maintain both low capacitance and low self-heating through the presence of source/drain heat dissipation paths.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by creating different structural configurations in different regions of the semiconductor substrate. Resistor device regions have gate structures wrapped around nanosheets without underlying source/drain regions, providing low capacitance characteristics. Logic device regions have both gate structures and source/drain regions, providing both low capacitance and low self-heating through thermal dissipation. This local differentiation resolves the contradiction by allowing each region to be optimized for its specific function.

Inventive Principle:
Principle #3Local quality

3Temperature

If source/drain regions are added to nanosheet devices, then self-heating is reduced through heat dissipation, but device complexity increases

Engineering Contradiction:
Improveself-heatingVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent segments the semiconductor substrate into distinct device regions: logic device regions with full nanosheet stacks and source/drain regions, and resistor device regions with gate structures but without source/drain regions. This segmentation allows MOL resistors to be formed in regions optimized for low capacitance by excluding the high-capacitance source/drain structures, while the logic regions maintain both low capacitance and low self-heating through the presence of source/drain heat dissipation paths.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies universality by using the same gate structure fabrication process for both logic devices and MOL resistors. The gate structures serve dual purposes: as functional transistors in logic device regions and as resistor elements in resistor device regions. This multi-functionality reduces overall device complexity by eliminating the need for separate resistor fabrication processes while still providing the heat dissipation benefits of source/drain regions where needed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces parasitic capacitance and self-heating, enhancing the performance of MOL resistors in high-speed and high-DC current applications by optimizing specific regions for low capacitance and self-heating characteristics.

Implementation Method 1

the source/drain region present in the second resistor device region drains heat generated by the second metal resistor into the semiconductor substrate that is connected to the semiconductor sub-fin

Methodology Applied
Scientific EffectHeat dissipation: Conduction (thermal)

Data Source

PatentUS20240006467A1Co-integration of gate-all-around nanosheet logic device and precision MOL resistor
Publication Date: 2024.01.04 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US20240006467A1 patent drawing
  • US20240006467A1 patent drawing
  • US20240006467A1 patent drawing

AI summary

A semiconductor structure that includes a nanosheet logic device (i.e., nFET and/or pFET) co-integrated with a precision middle-of-the-line (MOL) resistor is provided. The precision MOL resistor is located over a nanosheet device and is present in at least one resistor device region of a semiconductor substrate. The at least one resistor device region can include a first resistor device region in which the MOL resistor is optimized for low capacitance and/or a second resistor device region in which the MOL resistor is optimized for low self-heating.