GAA Nanosheet Transistor Cell Layout with Inter-Channel Gate Contact

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Solution Overview

Problem

Conventional finFETs face challenges in scaling to smaller dimensions due to limitations in lateral spacing and fin height, which affect the effective width and power consumption of semiconductor circuits.

Innovation Solution

The semiconductor device incorporates gate-all-around (GAA) field effect transistors with horizontal nanosheet conductive channels, where a gate contact is placed between GAA FETs, spaced maximally from source and drain regions, and can have staggered or centered configurations, allowing for varying channel widths to reduce power consumption and enable dense cell layouts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional finFETs are scaled to smaller dimensions, then device density increases, but lateral spacing between adjacent fins and fin height become insufficient

Engineering Contradiction:
Improvedevice densityVSAvoidlateral spacing between fins
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent transitions from planar fin structures to three-dimensional gate-all-around nanosheet structures. The nanosheets are stacked vertically with gate material completely surrounding each nanosheet on all sides (top, bottom, and lateral surfaces), effectively moving the channel structure into the vertical dimension while maintaining controlled lateral spacing between adjacent nanosheets in the stack.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If fin height is increased to achieve desired effective width, then channel width improves, but device height increases

Engineering Contradiction:
Improveeffective channel widthVSAvoiddevice height
Core Design Contradiction:
Quantity of substanceVSLength of stationary object

Solution Approach 1:

The patent divides the channel into multiple discrete horizontal nanosheets stacked vertically. Each nanosheet provides a portion of the total effective channel width, and the gate material completely surrounds each individual nanosheet. This segmentation allows the effective channel width to be controlled by the number and dimensions of individual nanosheets without requiring a proportional increase in overall device height, as each nanosheet is a separate controllable element.

Inventive Principle:
Principle #1Segmentation

3Area of stationary object

If gate contact is placed closer to source/drain regions, then area is reduced, but spacing requirements are violated

Engineering Contradiction:
Improvecell areaVSAvoidspacing from source/drain regions
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The gate contact is positioned in the inter-channel spacing region between adjacent GAA FETs, utilizing the vertical and lateral space between channels. By completely surrounding each nanosheet with gate material, the design creates dedicated gate contact regions in the spacing areas, allowing gate contacts to be placed closer to source/drain regions without violating minimum spacing rules, as the gate material provides proper isolation and electrical separation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10868193B2Nanosheet field effect transistor cell architecture
Publication Date: 2020.12.15 SAMSUNG ELECTRONICS CO LTD
  • US10868193B2 patent drawing
  • US10868193B2 patent drawing
  • US10868193B2 patent drawing

AI summary

A semiconductor device includes first and second GAA FETs spaced apart by an inter-channel spacing. Each of the GAA FETs includes a horizontal nanosheet conductive channel structure, a gate material completely surrounding the horizontal nanosheet conductive channel structure, source and drain regions at opposite ends of the horizontal nanosheet conductive channel structure, source and drain contacts on the source and drain regions. A width of the horizontal nanosheet conductive channel structure of the first GAA FET or the second GAA FET is smaller than a maximum allowed width. The semiconductor device also includes a gate contact on the gate material in the inter-channel spacing between the first and second GAA FETs. The gate contact is spaced apart by a distance from each of the source and drain regions of the first and second GAA FETs in a range from a minimum design rule spacing to a maximum distance.