Gate-All-Around Nanosheet Vt Tuning Without Added Parasitic Capacitance
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
As semiconductor devices scale to smaller dimensions, gate-all-around devices face challenges in achieving multiple threshold voltages without increasing parasitic capacitance, which degrades device performance due to larger inter-sheet spacing required for dipole engineering.
Innovation Solution
The method involves forming semiconductor devices with multiple threshold voltages by diffusing a dipole layer into a first dielectric layer while crystallizing a portion of a second dielectric layer to prevent dipole diffusion, allowing for different threshold voltages in gate-all-around transistors without sacrificing inter-sheet spacing.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If dipole engineering is used to achieve multiple threshold voltages, then multiple threshold voltages are obtained, but inter-sheet spacing must be increased which increases parasitic capacitance
Solution Approach 1:
The patent applies local quality by creating different dielectric layer configurations in different regions of the device. Specifically, the gate dielectric layer has different thicknesses in different areas, and dipole layers are selectively formed only in certain regions rather than uniformly across the entire device. This allows different threshold voltages to be achieved in different transistor regions without requiring increased inter-sheet spacing across the whole device, thereby avoiding increased parasitic capacitance.
Solution Approach 2:
The patent changes physical parameters of the gate dielectric layer, specifically its thickness and composition, to achieve multiple threshold voltages. By varying the dielectric constant and thickness of the gate dielectric layer in different regions, and by selectively forming dipole layers, the patent achieves different threshold voltages without increasing the physical inter-sheet spacing, thus avoiding increased parasitic capacitance.
2Manufacturing precision
If dipole layer is formed to adjust threshold voltage, then threshold voltage control is improved, but manufacturing complexity increases
Solution Approach 1:
The patent applies preliminary action by forming the dipole layer during an earlier stage of the manufacturing process, specifically as part of the gate dielectric layer formation sequence. The dipole layer is formed conformally on the gate dielectric layer before final gate electrode deposition, allowing threshold voltage adjustment to be built into the standard manufacturing flow rather than requiring additional post-processing steps.
Solution Approach 2:
The patent uses the gate dielectric layer as an intermediary medium to achieve threshold voltage control. Instead of directly modifying the gate electrode or channel, the dipole layer is formed within the gate dielectric structure, which mediates the effect on threshold voltage. This approach integrates threshold voltage control into the existing gate stack formation process, avoiding the need for separate complex manufacturing steps.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach enables the fabrication of nanosheet devices with multiple threshold voltages while maintaining optimal inter-sheet spacing, thereby improving device performance by reducing parasitic capacitance and enhancing electrostatic control.
Implementation Method 1
The dipole layer is diffused into the etched first dielectric layer
Implementation Method 2
At least a portion of a second dielectric layer surrounding each of a plurality of channel layers of at least a second nanosheet stack is crystallized
Data Source
AI summary
A method for forming a semiconductor device structure includes removing a portion of a first dielectric layer surrounding each of a plurality of channel layers of at least a first nanosheet stack. A portion of a second dielectric layer surrounding each of a plurality of channel layers of at least a second nanosheet stack is crystallized. A dipole layer is formed on the etched first dielectric layer and the crystallized portion of the second dielectric layer. The dipole layer is diffused into the etched first dielectric layer. The crystallized portion of the second dielectric layer prevents the dipole layer form diffusing into the second dielectric layer.


