GAA Transistor Isolating Feature for Leakage Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The integration of gate-all-around (GAA) transistor fabrication is challenging due to the complexity of scaling down semiconductor ICs, which leads to increased off-state leakage current paths when source/drain structures are directly connected to the substrate.

Innovation Solution

An additional isolating feature is formed between the source/drain structures and the substrate to prevent current leakage, using techniques such as epitaxial growth and chemical vapor deposition to create dielectric or semiconductor isolating features that separate the source/drain structures from the substrate, thereby reducing parasitic device current flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If source/drain structures are directly connected to the substrate, then manufacturing process is simplified, but off-state leakage current increases

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidoff-state leakage current
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

An isolating feature (dielectric or semiconductor material) is introduced between the source/drain structures and the substrate. This intermediary layer prevents direct electrical connection, thereby blocking leakage current paths while maintaining structural integrity and enabling continued manufacturing progress.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If isolating feature is added between source/drain structures and substrate, then off-state leakage current is reduced, but device complexity increases

Engineering Contradiction:
Improveoff-state leakage currentVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The semiconductor device is divided into distinct functional regions by introducing the isolating feature as a separate layer between the source/drain structures and substrate. This segmentation creates clear electrical isolation zones, enabling independent optimization of each region's properties and simplifying the overall design approach despite adding structural elements.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces off-state leakage current and improves the performance of GAA transistors by isolating the source/drain structures from the substrate, enhancing the overall semiconductor structure's efficiency and reliability.

Implementation Method 1

using techniques such as epitaxial growth and chemical vapor deposition to create dielectric or semiconductor isolating features

Methodology Applied
Scientific EffectEpitaxial growth: Epitaxy

Implementation Method 2

using techniques such as epitaxial growth and chemical vapor deposition to create dielectric or semiconductor isolating features

Methodology Applied
Scientific EffectChemical vapor deposition: Chemical Vapour Deposition

Data Source

PatentUS11444200B2Semiconductor structure with isolating feature and method for forming the same
Publication Date: 2022.09.13 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11444200B2 patent drawing
  • US11444200B2 patent drawing
  • US11444200B2 patent drawing

AI summary

Semiconductor structures and methods for manufacturing the same are provided. The semiconductor structure includes a substrate and a fin structure protruding from the substrate. The semiconductor structure also includes nanostructures formed over the fin structure and a gate structure surrounding the nanostructures. The semiconductor structure also includes a source/drain structure connected to the nanostructures and an isolating feature sandwiched between the fin structure and the source/drain structure.