GaN HEMT Channeled Ion Implantation for Normally-Off Operation

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Solution Overview

Problem

High-energy implantation in GaN HEMT transistor manufacturing introduces crystal defects, affecting dopant activation, threshold voltage, and electron mobility, leading to operational issues such as dynamic conduction resistance and reduced transistor performance.

Innovation Solution

Implementing a channeled ion implantation technique with precise orientation control, using magnesium, calcium, or fluorine ions at low energy to minimize crystal defects and achieve precise dopant distribution, thereby reducing the impact on the crystalline structure and enhancing the transistor's off-state breakdown voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If high-energy ion implantation is used to form the implanted zone in the GaN layer, then the implantation depth can reach satisfactory levels, but crystal defects are introduced that affect dopant activation and electron mobility

Engineering Contradiction:
Improveimplantation depthVSAvoidcrystal structure integrity
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The patent changes the implantation energy parameter from high energy to low energy (less than 100 keV), and adjusts the implantation angle to be within 2 degrees of the crystal orientation. This parameter change allows achieving satisfactory implantation depth while minimizing crystal defects, thereby maintaining dopant activation efficiency and electron mobility.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If precise implantation inclination is used to control dopant profile, then the threshold voltage can be precisely controlled, but the manufacturing complexity increases

Engineering Contradiction:
Improvedopant profile controlVSAvoidimplantation process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent simplifies the implantation process by changing the angle parameter to align with the crystal orientation (within 2 degrees), which naturally produces a desired dopant profile without requiring complex multi-angle or multi-step implantation sequences. This reduces manufacturing complexity while maintaining precise threshold voltage control.

Inventive Principle:
Principle #35Parameter changes

3Length of stationary object

If high-energy implantation is used to overcome channeled implantation effects, then deeper implantation is achieved, but dynamic conduction resistance increases due to crystal defects

Engineering Contradiction:
Improveimplantation depthVSAvoiddynamic conduction resistance
Core Design Contradiction:
Length of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent changes the implantation energy to low energy (less than 100 keV) and aligns the implantation angle with the crystal orientation (within 2 degrees). This combination allows achieving adequate implantation depth while avoiding the generation of crystal defects that cause dynamic conduction resistance, thereby maintaining low on-state resistance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces crystal defects, improves dopant activation, and maintains high electron mobility, resulting in enhanced transistor performance and reliability, particularly in achieving a normally off-state operation with reduced conduction losses.

Implementation Method 1

an implantation step consisting in the implantation of magnesium, calcium or fluorine ions in the layer of GaN so as to form an implanted zone (8) in this layer of GaN

Methodology Applied
Scientific EffectIon Implantation: Ion Implantation

Implementation Method 2

Implementing a channeled ion implantation technique with precise orientation control, using magnesium, calcium, or fluorine ions at low energy to minimize crystal defects and achieve precise dopant distribution

Methodology Applied
Scientific EffectChanneled implantation:

Implementation Method 3

the electric field generated by the implanted zone makes it possible to create an insulating zone (depleted of carriers) at its vertical, at the interface between the GaN layer and the AlGaN layer

Methodology Applied
Scientific EffectElectric Field: Electric Field

Data Source

PatentEP2992558B1Method for forming an implanted area for a heterojunction transistor that is normally blocked
Publication Date: 2020.09.09 COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
  • EP2992558B1 patent drawingFigure 1~4
  • EP2992558B1 patent drawingFigure 5~6
  • EP2992558B1 patent drawingFigure 7~8

AI summary

The invention relates to a method for manufacturing a heterojunction transistor (1), said method comprising the steps of: forming an implanted area (8) by ionically implanting magnesium, calcium, zinc, or fluorine in a first gallium nitride semiconductor layer (4), having a hexagonal crystalline structure, in the [0 0 0 1] orientation of said crystalline structure; forming a second semiconductor layer (6) on the first semiconductor layer so as to form an electron gas layer (5) at the interface between the first and second layers; and forming a control gate (75) over the second conductive layer (6) and vertically in line with the implanted area (8).