GaN Semiconductor Interface Layer for Leakage Reduction

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Solution Overview

Problem

It has been difficult to form a high-quality insulating film on GaN semiconductors, leading to issues with interface electrical characteristics between the GaN semiconductor and the insulating film.

Innovation Solution

A semiconductor device is developed with a base layer of nitride semiconductor, an interface layer of gallium oxide with crystallinity, and a deposition layer with a wider band gap, where the interface layer contains both α-phase and β-phase Ga2O3, and is formed through oxidation processes such as dry oxidation or sputtering, optimizing thickness and surface roughness for improved electrical characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a thin insulating film is deposited on a GaN substrate, then the device structure is formed, but the interface electrical characteristics deteriorate due to difficulty in forming high-quality insulating film

Engineering Contradiction:
Improveinterface electrical characteristicsVSAvoidinsulating film quality
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

An interface layer containing gallium oxide is introduced between the GaN semiconductor layer and the insulating film. This intermediary layer serves as a buffer that improves the interface electrical characteristics by reducing frequency dispersion and leakage current, while also facilitating the formation of high-quality insulating film on the GaN substrate.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The semiconductor device employs a composite structure consisting of multiple layers with different materials: GaN semiconductor layer, gallium oxide interface layer, and insulating film layer. Each layer contributes specific properties that collectively improve the overall device performance, particularly the interface electrical characteristics between the semiconductor and insulator.

Inventive Principle:
Principle #40Composite materials

2Reliability

If oxidation treatment is performed at high temperature to form gallium oxide, then the interface layer is formed, but the manufacturing process complexity increases

Engineering Contradiction:
Improveinterface electrical characteristicsVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The oxidation process parameters are optimized to achieve effective gallium oxide formation at manageable temperatures. By controlling oxidation time, oxygen partial pressure, and temperature, the interface layer is formed with desired properties while keeping the manufacturing process relatively simple and compatible with existing semiconductor fabrication techniques.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances interface electrical characteristics by reducing frequency dispersion and leakage current, making the semiconductor device suitable for power semiconductors.

Implementation Method 1

forming an interface layer containing gallium oxide by performing treatment on a surface of the base layer; the treatment includes oxidation

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

forming a deposition layer having a wider band gap than the interface layer

Methodology Applied
Scientific EffectPhysical vapor deposition: Physical Vapour Deposition

Implementation Method 3

the treatment includes sputtering

Methodology Applied
Scientific EffectSputtering: Sputtering

Data Source

PatentUS10103232B2Semiconductor device and method for manufacturing semiconductor device
Publication Date: 2018.10.16 OSAKA UNIVERSITY
  • US10103232B2 patent drawing
  • US10103232B2 patent drawing
  • US10103232B2 patent drawing

AI summary

A semiconductor device (100) includes a base layer (10), an interface layer (20), and a deposition layer (30). The base layer (10) includes a nitride semiconductor that contains gallium. The interface layer (20) is adjacent to the base layer (10). The interface layer (20) contains gallium oxide. The deposition layer (30) is adjacent to the interface layer (20). The deposition layer (30) has a wider band gap than the interface layer (20). The interface layer (20) preferably has crystallinity. The interface layer (20) preferably contains α-phase Ga2O3.