Automatic Gain Calibration for Smooth Range Transitions

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Solution Overview

Problem

Data acquisition systems with automatic-gain control face challenges in maintaining accuracy due to discontinuities caused by gain transitions, leading to system non-linearity and distortion, which traditional manual calibration methods cannot adapt to over varying operating conditions.

Innovation Solution

An electronically-implemented method for calibrating data acquisition systems by determining amplification and offset errors through slope comparisons and adjustment of calibration values, allowing the system to adapt over time and maintain accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual gain calibration is performed during manufacturing, then gain accuracy is improved, but manufacturing time and cost increase

Engineering Contradiction:
Improvegain accuracyVSAvoidmanufacturing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs preliminary automatic calibration during manufacturing to establish initial calibration values, eliminating the need for time-consuming manual calibration. The preliminary calibration is sufficient for initial operation, and fine-tuning occurs automatically during runtime based on actual signal measurements.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements self-calibration capabilities where the data acquisition system automatically adjusts its own gain parameters during operation by measuring actual signal characteristics and comparing them against expected values, continuously refining calibration without external intervention.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If manual gain calibration is performed during manufacturing, then initial gain accuracy is improved, but adaptability to varying operating conditions deteriorates

Engineering Contradiction:
Improvegain accuracyVSAvoidadaptability to operating conditions
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The calibration values are made dynamic rather than static, allowing the system to automatically adjust gain calibration parameters in response to changing operating conditions such as temperature variations, supply voltage changes, and component aging. The system continuously monitors signal characteristics and adapts calibration values accordingly.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements feedback mechanisms where actual signal measurements are compared against expected values, and calibration parameters are automatically adjusted based on the detected deviations. This closed-loop approach ensures the system maintains accuracy under varying operating conditions by continuously adapting to environmental changes.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If automatic-gain control is used to maintain minimum accuracy, then gain range flexibility is improved, but discontinuities and distortion increase

Engineering Contradiction:
Improvegain range flexibilityVSAvoidsignal continuity
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The system performs preliminary calibration to establish accurate baseline parameters for each gain range before operation. This preliminary setup ensures that when automatic gain switching occurs, the transitions are smooth and continuous because the system has pre-established the correct calibration values for each range, preventing discontinuities.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system carefully manages parameter changes during gain transitions by using calibrated values that account for the specific characteristics of each gain range. The calibration process establishes appropriate parameters for seamless transitions between gain ranges, maintaining signal continuity while allowing flexible automatic gain control.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9413319B2Gain calibration
Publication Date: 2016.08.09 ANALOG DEVICES INC
  • US9413319B2 patent drawing
  • US9413319B2 patent drawing
  • US9413319B2 patent drawing

AI summary

Apparatus and methods calibrate one or more gain ranges for errors. A system can identify offset error and amplification error that occurs when the system transitions from amplifying an input signal by a first gain factor to amplifying the input signal by a second gain factor. To identify the amplification error, the system can compare the slope of the data signal in a source or reference gain range with the slope of the data signal in the destination gain range. To identify the offset error, the system can compare the amplitude of the data signal in a destination gain range with an expected value in the destination gain range.