Gallium Oxide Hetero PN Junction Withstand Voltage

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Solution Overview

Problem

Semiconductor devices with oxide semiconductor materials face challenges in maintaining p-type conductivity due to oxidation and in achieving high withstand voltage when inverse voltage is applied, particularly with Schottky interface diffusion issues.

Innovation Solution

The use of an n-type gallium oxide epitaxial layer and a p-type oxide semiconductor layer of a different material, combined with a dielectric layer of lower dielectric constant, forms a hetero pn junction that enhances withstand voltage and prevents material diffusion at the Schottky interface, allowing for improved performance without the need for p-type impurity doping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If grooves are formed between pn materials reaching below the interface, then forward voltage drop is suppressed, but withstand voltage decreases when inverse voltage is applied

Engineering Contradiction:
Improveforward voltage dropVSAvoidwithstand voltage
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent applies local quality by forming grooves only in specific regions between the pn junctions rather than uniformly across the entire structure. The grooves are positioned to suppress forward voltage drop at critical locations while avoiding regions where they would compromise inverse voltage withstand capability. This localized approach allows optimization of forward conduction without sacrificing reverse blocking performance.

Inventive Principle:
Principle #3Local quality

2Reliability

If oxide material is used for semiconductor layer, then withstand voltage can be increased, but metal atom diffusion to Schottky interface occurs

Engineering Contradiction:
Improvewithstand voltageVSAvoidmetal atom diffusion
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces a diffusion barrier layer as an intermediary between the oxide semiconductor layer and the Schottky contact. This intermediate layer prevents metal atoms from the Schottky electrode from diffusing into the oxide semiconductor, thereby maintaining the electrical properties and withstand voltage characteristics of the oxide material without suffering from diffusion-related degradation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-generated harmful factors

If p-type oxide semiconductor is used, then rectifying function is achieved, but p-type conductivity is lost due to oxidation

Engineering Contradiction:
Improverectifying functionVSAvoidp-type conductivity
Core Design Contradiction:
Object-generated harmful factorsVSStability of the object's composition

Solution Approach 1:

The patent employs an inert atmosphere or protective environment during fabrication and operation to prevent oxidation of the p-type oxide semiconductor. By controlling the chemical environment, the p-type conductivity is maintained without degradation from unwanted oxidation reactions, thereby preserving both the rectifying function and electrical stability of the semiconductor layer.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the semiconductor device's withstand voltage under inverse voltage conditions while suppressing diffusion at the Schottky interface, reducing leakage current and maintaining p-type conductivity.

Implementation Method 1

a hetero pn junction is formed between a lower surface of the oxide semiconductor layer and the gallium oxide substrate or between a lower surface of the oxide semiconductor layer and the gallium oxide epitaxial layer

Methodology Applied
Scientific Effectpn junction:

Implementation Method 2

an anode electrode formed on the upper surface of the gallium oxide epitaxial layer and forming a Schottky junction with the gallium oxide epitaxial layer

Methodology Applied
Scientific EffectSchottky junction:

Implementation Method 3

a dielectric layer formed to cover at least part of a side surface of the oxide semiconductor layer and made of a material having a lower dielectric constant than the material for the oxide semiconductor layer

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Data Source

PatentUS10971634B2Oxide semiconductor device and method of manufacturing oxide semiconductor device
Publication Date: 2021.04.06 MITSUBISHI ELECTRIC CORP
  • US10971634B2 patent drawing
  • US10971634B2 patent drawing
  • US10971634B2 patent drawing

AI summary

An oxide semiconductor device has an improved withstand voltage when an inverse voltage is applied, while suppressing diffusion of different types of materials to a Schottky interface. The oxide semiconductor device includes an n-type gallium oxide epitaxial layer, p-type oxide semiconductor layers of an oxide that is a different material from the material for the gallium oxide epitaxial layer, a dielectric layer formed to cover at least part of a side surface of the oxide semiconductor layer, an anode electrode, and a cathode electrode. Hetero pn junctions are formed between the lower surfaces of the oxide semiconductor layers and a gallium oxide substrate or between the lower surfaces of the oxide semiconductor layers and the gallium oxide epitaxial layer.