Gallium Oxide Wafer Annealing for Selective Carrier Concentration
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Solution Overview
Problem
Current methods for regulating net carrier concentration in gallium oxide materials, such as ion implantation and high-temperature oxygen annealing, face challenges including high costs, inefficiencies, and limited precision, particularly in selectively treating specific regions of gallium oxide materials.
Innovation Solution
A method involving the preparation of a gallium oxide device using high-temperature annealing technology, which includes creating a barrier layer to block oxygen during annealing, patterning the wafer, and removing the barrier layer to achieve precise regulation of net carrier concentration, allowing for deeper penetration of oxygen annealing effects and reduced material damage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If ion implantation is used to regulate net carrier concentration, then local region treatment is achieved, but cost and energy consumption increase significantly
Solution Approach 1:
The patent divides the treatment process into two independent stages: first performing ion implantation to introduce impurities, then performing selective oxygen annealing in specific regions to activate the impurities. This segmentation allows the expensive ion implantation step to be followed by a more energy-efficient selective annealing step, reducing overall energy consumption while maintaining precise local region treatment capability.
Solution Approach 2:
The patent introduces a barrier layer as an intermediary element that enables selective oxygen annealing. This barrier layer is patterned to cover specific regions, allowing oxygen to reach only the exposed areas during annealing. The barrier layer acts as a mediator that controls where oxygen interacts with the implanted impurities, enabling precise local treatment without requiring continuous high-energy ion implantation throughout the process.
2Manufacturing precision
If high-temperature oxygen annealing is applied to the whole material, then net carrier concentration is regulated, but selective region treatment is lost
Solution Approach 1:
The patent segments the oxygen annealing process by introducing a patterned barrier layer that divides the substrate into treated and untreated regions. This allows selective region treatment during oxygen annealing, enabling the technology to be applied to specific device regions while maintaining the ability to treat different areas independently, thus preserving adaptability for various device configurations.
Solution Approach 2:
The patent applies local quality by creating a barrier layer with spatially varying properties - the barrier layer is present in some regions and absent in others, allowing oxygen to interact differently with the substrate in different areas. This enables selective activation of implanted impurities in specific regions while leaving other regions unaffected, achieving both selective treatment and broad applicability to different device designs.
3Quantity of substance
If high-energy ions are used for implantation, then impurities are introduced, but material damage and activation efficiency issues occur
Solution Approach 1:
The patent performs ion implantation as a preliminary action to introduce impurities into the substrate before performing oxygen annealing. By completing the impurity introduction step first, the subsequent oxygen annealing can focus solely on activating the already-implanted impurities without causing additional material damage, thereby improving reliability while maintaining effective impurity introduction.
Solution Approach 2:
The patent converts the harmful effect of high-energy ion implantation (material damage) into a beneficial two-stage process. The initial ion implantation damage is accepted as necessary for introducing impurities, but the subsequent selective oxygen annealing step is designed to activate these impurities while minimizing further damage. The barrier layer protects regions where damage should be avoided, converting the potential harm into a controlled process that achieves both impurity introduction and activation with reduced overall damage.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach effectively regulates net carrier concentration over a larger depth within the material, reduces lattice damage, simplifies the process, and lowers costs compared to ion implantation, enabling more efficient and cost-effective device preparation with improved material quality and space utilization.
Implementation Method 1
preparing a barrier layer on a surface of a gallium oxide wafer, the barrier layer functioning in blocking an oxygen atmosphere during a high-temperature oxygen annealing process
Implementation Method 2
annealing the gallium oxide wafer subjected to above treatment in the oxygen atmosphere
Implementation Method 3
high-temperature oxygen annealing
Data Source
AI summary
A preparation method of a gallium oxide device based on high-temperature annealing technology and a gallium oxide device are provided. The preparation method includes: preparing a first barrier layer on a surface of a gallium oxide wafer to block an oxygen atmosphere; implementing a patterning process for regulating impurities of the gallium oxide wafer on the barrier layer, a process depth of the patterning process not exceeding a thickness of the barrier layer; annealing the gallium oxide wafer subjected to above treatment in the oxygen atmosphere; removing the barrier layer; and removing a surface layer of the gallium oxide wafer with the barrier layer lifted off. Problems that a local region of a gallium oxide material cannot be treated alone and net carrier concentration in a selective region of the gallium oxide material cannot be regulated with high-temperature annealing technology in the oxygen atmosphere in related art are solved.


