Galvanic Cell Strips Using Absorbent Electrolyte

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Solution Overview

Problem

Existing voltaic cells face issues with component corrosion and failure, as well as challenges in engineering portable and compact designs due to liquid containment and salt bridge requirements, limiting their commercial viability.

Innovation Solution

A compact energy cell design featuring a rectangular magnesium anode, a copper wire cathode, and a conductive absorbent material, such as paper treated with sodium percarbonate or citric acid, which is activated by water to facilitate ion flow between the electrodes, allowing for efficient energy generation without direct contact and using a protective coating to prolong cell life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional voltaic cells use liquid solutions and salt bridges, then oxidation-reduction reactions can occur between electrodes, but the components quickly corrode and fail, and the design becomes complex and difficult to port

Engineering Contradiction:
Improvecell lifespanVSAvoidsalt bridge and liquid containment structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the liquid solution from the traditional voltaic cell design and replaces it with a solid absorbent material impregnated with electrolyte. This eliminates the salt bridge and liquid containment requirements, simplifying the device structure while maintaining the oxidation-reduction reaction functionality between the magnesium anode and copper cathode.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the physical state of the electrolyte from liquid to solid-impregnated form. The absorbent material (paper towel, cloth, or sponge) is impregnated with electrolyte solution, transforming it into a semi-solid state that maintains ionic conductivity while eliminating the need for liquid containment and salt bridges, thereby improving reliability and reducing complexity.

Inventive Principle:
Principle #35Parameter changes

2Power

If electrodes are directly contacted to transfer electrons, then the reaction occurs quickly, but the chemical energy is converted to heat instead of electrical work

Engineering Contradiction:
Improveenergy generation rateVSAvoidheat loss
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent introduces an intermediary absorbent material between the magnesium anode and copper cathode that allows ionic conduction while preventing direct electron transfer between electrodes. This intermediary structure forces electrons to travel through the external circuit, converting chemical energy to electrical work rather than heat, while maintaining efficient reaction rates through the impregnated electrolyte.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a protective coating is applied to electrodes, then oxidation and decay are reduced, but the manufacturing process becomes more complex

Engineering Contradiction:
Improveelectrode protectionVSAvoidcoating application process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs simple, inexpensive protective coatings such as clear nail polish or epoxy that can be easily applied by consumers or in basic manufacturing settings. These coatings provide sufficient protection against oxidation and decay for the intended application lifecycle without requiring complex industrial coating processes, thus maintaining ease of manufacture while improving electrode reliability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a long-lasting, compact, and easily usable energy cell that can be connected in series, effectively generating power for devices like LEDs for several hours until the absorbent material dries out, with the ability to be reactivated and integrated into portable devices.

Implementation Method 1

a conductive absorbent material, such as paper treated with sodium percarbonate or citric acid, which is activated by water to facilitate ion flow between the electrodes

Methodology Applied
Scientific EffectIon flow: Electrolyte

Implementation Method 2

an absorbent material that holds moisture and facilitates the conductivity of electrons between the two electrodes

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS10593960B2Micro galvanic cell strips
Publication Date: 2020.03.17 SIEGRIST JAMES
  • US10593960B2 patent drawing
  • US10593960B2 patent drawing

AI summary

An apparatus in the form of a cell for powering an electrical device, such as a light source, that includes a first electrode generally in the shape of a rectangular metallic strip; a second electrode generally in the shape of a length of metallic wire wrapped around the first electrode; and a conductive absorbent material wrapped at least partially around the first electrode.