Galvanic Isolation Watchdog Timing for Noise Immunity

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Solution Overview

Problem

Conventional solutions for controlling noise interference between high voltage and low voltage domains in power switch driver circuits are inadequate, particularly in safety-critical applications like automotive systems, where noise from high voltage domains can corrupt control signals and lead to false shutdowns or errors.

Innovation Solution

The system employs a gate driver device that schedules watchdog commands and precision measurements using the duty cycle and frequency of PWM gate control signals to avoid noise-induced corruption across a galvanic isolation barrier, ensuring that data operations are timed to avoid noise interference from high voltage domain transitions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If galvanic isolation barriers are used to isolate low voltage control circuitry from high voltage power switches, then noise interference is reduced, but protection against noise corruption of control signals and measurements is insufficient

Engineering Contradiction:
Improvenoise interferenceVSAvoidprotection against noise corruption
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The system schedules watchdog commands and precision measurements to be executed at specific times relative to PWM transitions. By preliminarily determining safe time windows before noise occurs, the system proactively protects critical communications from corruption while maintaining galvanic isolation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts the timing of watchdog commands and measurements based on the PWM duty cycle and frequency. By making the communication schedule adaptive to changing operating conditions, the system maintains reliable noise-free communication across varying power switch operating states.

Inventive Principle:
Principle #15Dynamics

2Speed

If fast current switching is performed in the high voltage domain to drive power switches, then power switch operation speed is improved, but radiated noise and conducted noise on supply and signal lines increase

Engineering Contradiction:
Improvepower switch operation speedVSAvoidradiated noise and conducted noise
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The system extracts critical communications (watchdog commands and precision measurements) from the noisy time periods by scheduling them to occur only during safe windows when PWM transitions are not occurring. This separates the critical data exchange from the noise-generating switching events.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system implements periodic watchdog commands and measurements that are synchronized with the PWM cycle. By using periodic action aligned with the power switch operating rhythm, the system ensures critical communications occur at predictable, noise-free intervals.

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If watchdog commands and temperature measurements are transmitted regularly across the galvanic isolation barrier, then monitoring accuracy is maintained, but data frames are corrupted by noise from power switch die

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoiddata frame corruption
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The system preliminarily identifies safe time windows relative to PWM transitions and schedules all critical communications within these windows. By planning communications in advance based on known noise-free periods, the system prevents data corruption before it can occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses watchdog commands that provide feedback between the low voltage and high voltage domains. By scheduling these feedback mechanisms during noise-free periods, the system ensures reliable monitoring and detection of abnormal conditions without data corruption.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10511291B1Transmitting watchdog and precision measurements across a galvanic isolation barrier in the presence of large periodic noise pulses
Publication Date: 2019.12.17 NXP USA INC
  • US10511291B1 patent drawing
  • US10511291B1 patent drawing
  • US10511291B1 patent drawing

AI summary

A control system (100, 200) and method (300) are provided where a first voltage domain circuit (111) and a power switch (121) operate in a first voltage domain and where a second voltage domain circuit (109) operates in a second voltage domain, where the second voltage domain circuit includes a gate driver circuit (202) for providing a control terminal driving signal (PWM1) to drive the power switch, and also includes a watchdog communication circuit (207) for scheduling watchdog communications between the first and second voltage domain circuits to be temporally separated from noise-inducing signal transitions in the control terminal driving signal.