Multi-Metallic Hollow Nanostructures via Galvanic Replacement

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Solution Overview

Problem

Current methods for synthesizing multi-metallic hollow nanostructures are limited and often focus on expensive noble metals, lacking a general synthetic strategy for preparing these structures using more affordable metals like copper.

Innovation Solution

A one-step method involving the replacement of first metal atoms in a nanostructure with second metal ions, promoting diffusion to create hollow multi-metallic two-dimensional nanostructures, which can include copper and other metals like gold, palladium, or platinum, using a galvanic replacement process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If individualized synthetic methods are used for multi-metallic hollow nanostructures, then the synthesis can achieve specific structures, but the method complexity increases and limits application to only noble metals

Engineering Contradiction:
Improvemetal type rangeVSAvoidsynthetic method complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies a universal synthetic method using polyol chemistry that can synthesize multi-metallic hollow nanostructures with different metal combinations (Cu-Ag, Cu-Au, Cu-Pd, Cu- Pt, etc.). The method uses a common reducing agent (ethylene glycol) and coordinating agent (oleic acid) system that works across multiple metal types, eliminating the need for individualized synthetic protocols for each metal pair.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If noble metals like silver or palladium are used, then the nanostructures can be synthesized with desired properties, but the cost increases significantly

Engineering Contradiction:
Improvenanostructure synthesis reliabilityVSAvoidmaterial cost
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent replaces expensive noble metals (silver, palladium) with cheaper base metals (copper) as the primary metal component. The synthesis uses copper salts (e.g., Cu(OAc)2·H2O) as precursors, which are significantly more affordable than noble metal precursors, while maintaining the hollow nanostructure formation and multi-metallic functionality through controlled galvanic replacement reactions.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Adaptability or versatility

If a general synthetic strategy is developed for multi-metallic nanostructures, then the applicability to various metals improves, but the manufacturing precision and control over structure formation may be compromised

Engineering Contradiction:
Improvemetal combination rangeVSAvoidhollow structure formation control
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent employs precise parameter control within the general polyol synthesis framework, including temperature (160-180°C), reaction time (30-120 minutes), metal precursor ratios, and ligand concentrations. These parameter adjustments enable controlled hollow structure formation and precise composition tuning for different metal combinations while maintaining the universality of the synthesis approach.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The synthesis method uses preliminary formation of metal precursor complexes with coordinating agents (oleic acid) before the actual nanostructure formation. This pre-complexation step ensures controlled metal ion release and deposition during the galvanic replacement process, enabling precise control over hollow structure formation and metal distribution regardless of the specific metal combination used.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables the efficient production of hollow multi-metallic nanostructures with controlled molar ratios and phase compositions, potentially expanding their applications in biomedicine, fuel cells, and gas sensors while utilizing less expensive metals.

Implementation Method 1

replacing a portion of the first metal atoms comprised by the first metal nanostructure with a corresponding number of second metal ions

Methodology Applied
Scientific EffectGalvanic replacement: Redox Reactions

Implementation Method 2

promoting first metal atom diffusion to provide a hollow nanostructure

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS12037662B2General synthetic strategy for fabrication of multi-metallic nanostructures
Publication Date: 2024.07.16 HONDA MOTOR CO LTD
  • US12037662B2 patent drawing
  • US12037662B2 patent drawing
  • US12037662B2 patent drawing

AI summary

A hollow, two-dimensional nanostructure having a plurality of first metal atoms and a plurality of second metal atoms, the first metal being copper, nickel, cobalt, iron, or a combination thereof and the second metal being gold, platinum, palladium, or a combination thereof.