Galvanic Soil Fixture for Offshore Wind Pile Stability

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Solution Overview

Problem

Tubular steel piles used for offshore wind turbine foundations face variability in load-bearing capacity over time due to soil settlement and friction changes, leading to over-deepening during installation, increased costs, and reliance on short-term testing for load-bearing capacity assessment.

Innovation Solution

A soil fixture with an anode and cathode surface, where the anode is a metal or metal alloy with a more negative electrode potential than the cathode, promotes electrochemical reactions to cement soil particles around the fixture, increasing friction and load-bearing capacity without external electrical current, utilizing the fixture as a galvanic cell.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If piles are driven much deeper to account for soil settlement and enhance load-bearing capacity, then the load-bearing capacity and safety are improved, but installation costs, material costs, and structural requirements increase

Engineering Contradiction:
Improveload-bearing capacityVSAvoidinstallation cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention changes the physical-chemical parameters of the soil by introducing electrochemical reactions through galvanic corrosion. The anode and cathode surfaces create electrochemical cells that promote cementation of soil particles, fundamentally altering the soil's mechanical properties to increase interface friction and load-bearing capacity without requiring excessive driving depth

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces the purely mechanical friction-based soil-pile interface with an electrochemical process. The galvanic corrosion system generates chemical reactions that cement soil particles to the pile surface, substituting mechanical friction enhancement with a chemical bonding mechanism that provides more reliable long-term load-bearing capacity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If piles are driven deeper to account for soil settlement, then the load-bearing capacity is improved, but the drivability risk and structural requirements increase

Engineering Contradiction:
Improveload-bearing capacityVSAvoidstructural requirement
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention changes the soil's mechanical parameters through electrochemical cementation, transforming the soil-pile interface from a friction-based connection to a chemically bonded connection. This parameter change occurs naturally over time through galvanic corrosion, eliminating the need for excessive driving depth and reducing structural complexity requirements

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If long-term testing of pile setup is conducted to accurately determine load-bearing capacity, then the measurement precision is improved, but the cost and time required increase

Engineering Contradiction:
Improveload-bearing capacity assessmentVSAvoidtesting time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The invention enables the pile system to self-improve its load-bearing capacity through autonomous galvanic corrosion and electrochemical cementation of soil particles. The anode and cathode surfaces automatically generate the necessary electrochemical reactions when exposed to soil moisture, eliminating the need for external testing interventions and providing continuous self-enhancement over time

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the load-bearing capacity of the fixture by increasing interface friction and resistance to compressive, tensile, and lateral loads, reducing the need for deep installation and costly long-term testing, while maintaining structural integrity.

Implementation Method 1

the anode surface comprises a metal or metal alloy with a more negative electrode potential than the cathode surface for promoting electrochemical reactions within regions of the soil at or adjacent the interface between the fixture and the soil

Methodology Applied
Scientific EffectElectrochemical reactions: Electrolysis

Implementation Method 2

utilises self-driven electrochemical processes to promote galvanic cementation of the soil surrounding the foundation section by utilising pore liquid in the soil as an electrolyte

Methodology Applied
Scientific EffectGalvanic corrosion: Crevice Corrosion

Data Source

PatentUS12060692B2Fixture for securing into a soil, and a method of securing and manufacturing the same
Publication Date: 2024.08.13 ORSTED WIND POWER AS
  • US12060692B2 patent drawing
  • US12060692B2 patent drawing
  • US12060692B2 patent drawing

AI summary

A fixture for securing into a soil for bearing a load. The fixture comprises body having a foundation section for insertion into the soil. An anode surface and a cathode surface are provided on the foundation section and are electrically connected to one another. The anode surface comprises a metal or metal alloy with a more negative electrode potential than the cathode surface so as to promote electrochemical reactions within regions of the soil at or adjacent the interface between the fixture and the soil for causing a cementation processes to bond soil particles together and to the foundation section.