Two-Wire AC Switch Using GaN Bidirectional Element

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Solution Overview

Problem

Conventional two-wire AC switches using silicon-based semiconductor devices face limitations in reducing on-resistance, leading to high conduction losses and restrictions on power consumption, making them unsuitable for loads exceeding 200 W.

Innovation Solution

A two-wire AC switch utilizing a bidirectional switch element made of group-III nitride semiconductors, specifically AlGaN/GaN hetero-junction field-effect transistors with two gate electrodes, which reduces on-resistance and enhances breakdown voltage characteristics, allowing for efficient bi-directional current control and reduced power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a silicon-based TRIAC is used as a bidirectional switch element, then the device can control AC power supply to loads, but the on-resistance is high causing large conduction losses and heat generation

Engineering Contradiction:
Improveconduction lossVSAvoidswitching capability for loads
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent changes the fundamental material parameter from silicon to group-III nitride semiconductor, which has inherently lower on-resistance and higher breakdown voltage characteristics. This material parameter change enables the bidirectional switch element to achieve low conduction loss while maintaining reliable switching capability for high-power loads exceeding 200W.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structure by combining group-III nitride semiconductor with aluminum gallium nitride (AlGaN) to form hetero-junction field-effect transistors. This composite structure leverages the superior electrical properties of nitride semiconductors to simultaneously reduce on-resistance and enhance breakdown voltage, resolving the contradiction between energy loss and switching reliability.

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If the bidirectional switch element is made of silicon, then the device structure is simple, but the material limit prevents further reduction of on-resistance

Engineering Contradiction:
Improveconduction lossVSAvoidswitch element structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent fundamentally changes the material parameter from silicon to group-III nitride semiconductor, breaking through the material limit that prevents further on-resistance reduction in silicon-based devices. This parameter change enables continued optimization of conduction loss without being constrained by silicon's inherent physical limitations.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If conventional TRIAC switches are used, then the device can operate bidirectionally, but heat generation is excessive for high-power applications

Engineering Contradiction:
Improveheat generationVSAvoidload switching capability
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The patent changes the material parameter to group-III nitride semiconductor, which has superior thermal and electrical properties. This enables the device to handle high-power loads exceeding 200W with significantly reduced heat generation, resolving the contradiction between temperature control and productivity enhancement.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of group-III nitride semiconductor-based bidirectional switch elements in two-wire AC switches significantly lowers on-resistance, enabling stable switching operations for larger loads and reducing heat generation, thus overcoming the limitations of conventional switches.

Implementation Method 1

Spontaneous polarization and piezoelectric polarization cause electric charges on a hetero-junction interface between aluminum gallium nitride (AlGaN) and gallium nitride (GaN)

Methodology Applied
Scientific EffectSpontaneous polarization: Polarisation

Implementation Method 2

Spontaneous polarization and piezoelectric polarization cause electric charges on a hetero-junction interface between aluminum gallium nitride (AlGaN) and gallium nitride (GaN)

Methodology Applied
Scientific EffectPiezoelectric polarization: Piezoelectric Effect

Implementation Method 3

a bidirectional switch element causing passing current to flow bi-directionally and selecting whether to flow or block the passing current

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS8593068B2Two-wire AC switch
Publication Date: 2013.11.26 PANASONIC HOLDINGS CORP
  • US8593068B2 patent drawing
  • US8593068B2 patent drawing
  • US8593068B2 patent drawing

AI summary

A two-wire AC switch suppressing heat from a bidirectional switch element inside the switch is provided. The two-wire AC switch 100a connected between an AC power supply 101 and a load 102 includes: a bidirectional switch element 103 which flows passing current bi-directionally, selects whether to flow or block the current, is connected in series with the AC power supply 101 and the load 102 to form a closed-loop circuit, and is made of a group-III nitride semiconductor; a full-wave rectifier 104 performing full-wave rectification on power supplied from the AC power supply 101; a power supply circuit 105 smoothing a voltage after the full-wave rectification to generate DC power; a first gate drive circuit 107 and a second gate drive circuit 108 each outputting a control signal to the bidirectional switch element 103; and a control circuit 106 controlling the first and second gate drive circuits 107 and 108.