GaN Bootstrap Supply for Half-Bridge Zero Reverse Recovery

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Solution Overview

Problem

Conventional half-bridge topologies using GaN FETs face inefficiencies due to reverse recovery charge losses in high voltage Schottky or PN junction diodes, which become significant at higher operating frequencies, affecting the bootstrap circuit's performance.

Innovation Solution

The implementation of a depletion mode GaN FET as a bootstrap device synchronized with the low side transistor, integrated within the half-bridge device pair, addresses the inefficiencies by minimizing voltage across the bootstrap capacitor and reducing the size of the bootstrap device, while ensuring robust operation under various conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional Schottky or PN junction diodes are used in the bootstrap circuit, then the circuit can be manufactured with existing processes, but reverse recovery charge losses increase significantly at higher operating frequencies

Engineering Contradiction:
ImprovemanufacturabilityVSAvoidreverse recovery charge losses
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent changes the fundamental parameter of the bootstrap device from a diode (Schottky or PN junction) to a depletion mode GaN FET. This parameter change eliminates the reverse recovery charge issue entirely, as depletion mode GaN FETs do not exhibit reverse recovery effects like conventional diodes. The solution maintains manufacturability by using GaN FETs that can be integrated with existing half-bridge device pairs.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If high voltage Schottky diodes are used to minimize forward voltage drop, then conduction losses are reduced, but reverse recovery charge is still generated affecting high frequency performance

Engineering Contradiction:
Improveforward voltage drop lossesVSAvoidoperating frequency
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent changes the device type from Schottky diode to depletion mode GaN FET. This parameter change simultaneously achieves low conduction losses (comparable to or better than Schottky diodes) while eliminating reverse recovery charge, thereby enabling higher operating frequencies without the trade-off present in conventional Schottky diode solutions.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If PN junction diodes are used in the bootstrap circuit, then manufacturing is simplified, but reverse recovery charge causes significant losses at high switching frequencies

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidreverse recovery charge losses
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent transitions from PN junction diodes to depletion mode GaN FETs. This parameter change maintains manufacturing feasibility through integration with half-bridge device pairs while completely eliminating reverse recovery charge losses, solving the contradiction between manufacturing simplicity and high-frequency efficiency.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If conventional bootstrap methods are used, then the high side transistor can be powered, but efficiency decreases at higher operating frequencies due to reverse recovery charges

Engineering Contradiction:
Improvehigh side transistor operationVSAvoidreverse recovery charge losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent changes the bootstrap device parameter from conventional diodes to depletion mode GaN FETs. This maintains the essential function of powering the high side transistor while eliminating reverse recovery charge losses, thereby improving efficiency at higher operating frequencies without compromising reliability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces losses and enhances efficiency by synchronizing the bootstrap device with the low side transistor, preventing over-voltage conditions and minimizing reverse conduction voltage drops, thus improving the overall performance of the half-bridge topology at higher frequencies.

Implementation Method 1

a depletion mode transistor (e.g., an n-channel depletion mode field effect transistor (FET)) as the bootstrap device

Methodology Applied
Scientific EffectDepletion mode transistor operation:

Implementation Method 2

The gate of the bootstrap device is coupled to an output of the low side gate driver such that the bootstrap device is synchronized to a switching of the low side transistor

Methodology Applied
Scientific EffectSynchronization effect:

Data Source

PatentEP3205021B1High voltage zero qrr bootstrap supply
Publication Date: 2021.12.01 EFFICIENT POWER CONVERSION CORP
  • EP3205021B1 patent drawingFigure 1~2
  • EP3205021B1 patent drawingFigure 3
  • EP3205021B1 patent drawingFigure 4~5

AI summary

ABSTRACT An electrical circuit arranged in a half bridge topology. The electrical circuit includes a high side transistor; a low side transistor; a gate driver and level shifter electrically coupled to a gate of the high side transistor; a gate driver electrically coupled to a gate of the low side transistor; a capacitor electrically coupled in parallel with the gate driver and level shifter; a voltage source electrically coupled to an input of the gate driver and level shifter and an input of the gate driver; and, a bootstrap transistor electrically coupled between the voltage source and the capacitor. A GaN field-effect transistor is synchronously switched with a low side device of the half bridge circuit.