GaN Schottky Diode Segmented Metallization for Low On-State Resistance

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Solution Overview

Problem

GaN Schottky diodes with long and narrow teeth exhibit significant resistance in the on state, limiting their efficiency in high-voltage and high-power applications.

Innovation Solution

The diode structure is modified to include a silicon oxide layer between the silicon support and undoped silicon, with doped silicon areas in contact with vias that extend to the support, and a honeycomb or checkerboard pattern of metallizations to reduce resistance, using vias to connect metallizations and minimize surface area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the teeth of the combs are long and narrow, then the voltage withstand capability is improved, but the on-state resistance increases significantly

Engineering Contradiction:
Improvevoltage withstand capabilityVSAvoidon-state resistance
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The diode structure is divided into multiple unit cells arranged in a periodic pattern, with each unit cell containing Schottky metallization regions and ohmic metallization regions separated by isolation regions. This segmentation allows the voltage withstand capability to be distributed across multiple junctions while reducing the resistance through parallel current paths

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the diode are assigned different functionalities: Schottky metallization regions are optimized for voltage blocking with appropriate doping levels, while ohmic metallization regions are optimized for low resistance contact with higher doping levels. The isolation regions provide electrical separation between adjacent unit cells, enabling each region to perform its specific function optimally

Inventive Principle:
Principle #3Local quality

2Strength

If the GaN layer is made thicker to improve voltage withstand capability, then the voltage blocking performance is improved, but the layer becomes more brittle and difficult to manufacture

Engineering Contradiction:
Improvevoltage blocking performanceVSAvoidlayer brittleness
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The doping level of the GaN layer is varied spatially to optimize both voltage blocking and mechanical properties. The Schottky-contacted regions are doped at a first level (1e16 to 1e18 atoms/cm³) for voltage blocking, while the ohmic-contacted regions are doped at a second level (1e18 to 1e20 atoms/cm³) for low resistance contact and improved mechanical flexibility. This parameter change allows the GaN layer to achieve the required voltage withstand capability while maintaining manufacturability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces on-state resistance, minimizes surface area, and lowers costs by allowing thicker GaN layers without brittleness issues, while maintaining high voltage withstand capabilities.

Implementation Method 1

a layer of silicon oxide between the doped silicon support and the undoped silicon layer

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Implementation Method 2

The first metallization forms a Schottky contact with the AlGaN layer

Methodology Applied
Scientific EffectSchottky contact: Electrical Resistance

Implementation Method 3

areas of doped silicon in contact with the second vias

Methodology Applied
Scientific EffectOhmic contact: Conduction (electrical)

Data Source

PatentEP3144977B1High-voltage gallium nitride schottky diode
Publication Date: 2019.11.06 STMICROELECTRONICS (TOURS) SAS
  • EP3144977B1 patent drawingFigure 1A~1B
  • EP3144977B1 patent drawingFigure 2~3
  • EP3144977B1 patent drawingFigure 4~5

AI summary

Schottky diode comprising, between a lower face and an upper face: a silicon support (31); an undoped GaN layer (5); one or more motifs formed in an AlGaN layer (7) each of which extends between a first metallization (37) forming an ohmic contact and a second metallization (40) forming a Schottky contact; first vias (46) extending from the second metallizations towards the upper face; and second vias (38) extending from the first metallizations towards the lower face.