GaN Transistor Field Plate Protrusions for Electric Field Control

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Solution Overview

Problem

High-voltage gallium nitride (GaN) transistors fall short of realizing maximum breakdown voltage due to premature breakdown caused by concentrated drain electric field lines at the edge of the gate, which existing field plate architectures are unable to effectively mitigate.

Innovation Solution

Incorporating semiconductor protrusions with non-uniform dopant concentrations or densities extending from the field plate towards the channel, allowing for enhanced control and distribution of electric field lines, thereby reducing hotspot formation and increasing the local pinch-off voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If simple transistor architecture with single gate, source and drain is used, then device complexity is reduced, but breakdown voltage is insufficient due to electric field line concentration at gate edge

Engineering Contradiction:
Improvetransistor architectureVSAvoidbreakdown voltage
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The transistor architecture is segmented by adding multiple field plates (first field plate and second field plate) and semiconductor protrusions between the gate and drain. This segmentation divides the electric field distribution into multiple zones, preventing concentration at a single location and thereby increasing breakdown voltage while maintaining reasonable device complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Semiconductor protrusions are introduced as intermediary structures between the field plates and the channel. These protrusions mediate the electric field distribution by providing intermediate control points, allowing for more gradual field line spreading and enhanced breakdown voltage without excessive complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If field plate architecture is added to spread electric field, then breakdown voltage is improved, but device complexity increases

Engineering Contradiction:
Improvebreakdown voltageVSAvoidfield plate architecture
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Semiconductor protrusions with non-uniform dopant concentrations are implemented to provide local quality variations. The dopant concentration varies spatially within the protrusions, allowing precise local control of electric field distribution. This enables effective field spreading with targeted complexity only where needed, rather than uniform complexity throughout the device

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The dopant concentration parameter is varied within the semiconductor protrusions to optimize electric field distribution. By changing the dopant concentration parameter spatially, the device achieves improved breakdown voltage control without proportionally increasing overall structural complexity

Inventive Principle:
Principle #35Parameter changes

3Reliability

If semiconductor protrusions with non-uniform dopant concentrations are used, then electric field distribution is enhanced, but manufacturing precision requirements increase

Engineering Contradiction:
Improveelectric field distributionVSAvoiddopant concentration control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

Semiconductor protrusions with predetermined dopant concentration profiles are formed before final device assembly. The non-uniform dopant distribution is established in advance during the protrusion formation process, allowing subsequent steps to focus on geometric patterning rather than complex dopant profiling, thereby managing manufacturing precision requirements

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of semiconductor protrusions with field plates effectively spreads the electric field, preventing premature breakdown and allowing GaN transistors to approach the material's maximum breakdown voltage potential.

Implementation Method 1

the protrusions enhance the distribution of electric field lines throughout the channel

Methodology Applied
Scientific EffectElectric field distribution: Electric Field

Implementation Method 2

the protrusions comprise a non-uniform distribution of dopant concentrations or densities

Methodology Applied
Scientific EffectDopant concentration effect: Dopants

Data Source

PatentUS20230097805A1Complex field-shaping by fine variation of local material density or properties
Publication Date: 2023.03.30 INTEL CORP
  • US20230097805A1 patent drawing
  • US20230097805A1 patent drawing
  • US20230097805A1 patent drawing

AI summary

Embodiments disclosed herein include transistor devices and methods of forming such devices. In an embodiment, a transistor device comprises a channel, where the channel comprises a first semiconductor material. In an embodiment, a source contact is at a first end of the channel, and a drain contact at a second end of the channel. In an embodiment, a gate electrode is between the source contact and the drain contact, and a field plate extends from the gate electrode towards the drain contact. In an embodiment, a plurality of protrusions extend out from the field plate towards the channel, where the protrusions comprise a second semiconductor material