GaN FinFET Power Amplifier Integration with MOS Control Logic

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Solution Overview

Problem

Conventional two-dimensional GaN-based power amplifiers for 5G and mmW applications face challenges with high thermal effects and limited thermal dissipation, while three-dimensional GaN-based power amplifiers lack in-chip control logic, leading to inefficiencies.

Innovation Solution

A semiconductor device structure integrating a vertical fin field-effect transistor (FinFET) power amplifier with a horizontal metal-oxide-semiconductor (MOS) control logic device on the same wafer-level substrate, enabling efficient thermal dissipation and in-chip control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional two-dimensional GaN-based power amplifiers are used, then the device can be manufactured with standard planar processes, but thermal dissipation is limited and thermal effects are high

Engineering Contradiction:
Improvethermal dissipationVSAvoidmanufacturing process complexity
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The patent transitions from conventional two-dimensional planar transistor structures to a three-dimensional vertical FinFET architecture. This dimensional change enables current to flow through the entire wafer thickness, dramatically improving thermal dissipation by utilizing the vertical dimension for heat extraction pathways while maintaining compatibility with standard semiconductor manufacturing processes through adapted fin formation and doping techniques.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Temperature

If three-dimensional GaN-based power amplifiers are used, then thermal dissipation is improved, but in-chip control logic is lacking

Engineering Contradiction:
Improvethermal dissipationVSAvoidin-chip control capability
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The patent merges previously separate components (vertical FinFET power amplifier and horizontal MOS control logic) into a single integrated device structure. The control logic section is fabricated adjacent to the FinFET region on the same wafer, enabling in-chip control of the power amplifier while preserving the superior thermal characteristics of the vertical architecture. This integration is achieved through coordinated processing steps that form both the vertical fins and horizontal control transistors in the same semiconductor substrate.

Inventive Principle:
Principle #5Merging (Combining)

3Temperature

If vertical FinFET structure is used for power amplifier, then thermal dissipation is enhanced through wafer-level current flow, but device structure complexity increases

Engineering Contradiction:
Improvethermal dissipationVSAvoidstructural complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent segments the semiconductor device into distinct functional regions: a vertical FinFET region for power amplification and a horizontal MOS region for control logic. This segmentation allows each region to be optimized for its specific function while sharing common processing steps. The FinFET structure is formed by creating vertical fins in the substrate, followed by selective doping and gate formation, while the control logic region uses conventional planar transistor fabrication, thereby managing structural complexity through functional separation.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This integration enhances thermal dissipation and power efficiency by allowing current flow through the entire wafer, reducing heat concentration and improving control over the power amplifier parameters.

Implementation Method 1

at least one first path is formed between the at least one first drain contact and the at least one first source contact for a first current flow through the at least one first fin in a vertical direction along the at least one first path

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Implementation Method 2

The horizontal MOS device is configured to control at least one parameter of the vertical FinFET device

Methodology Applied
Scientific EffectField Effect: Electric Field

Data Source

PatentUS20190371895A1Gallium nitride power amplifier integration with metal-oxide-semiconductor devices
Publication Date: 2019.12.05 QUALCOMM INC
  • US20190371895A1 patent drawing
  • US20190371895A1 patent drawing
  • US20190371895A1 patent drawing

AI summary

Certain aspects of the present disclosure provide a semiconductor device. One example semiconductor device generally includes a substrate, a semiconductor region disposed adjacent to the substrate, first fin(s) disposed adjacent to the semiconductor region, first gate region(s) disposed adjacent to the first fin(s), first drain contact(s) disposed above the first fin(s), first source contact(s) disposed below the substrate, a second fin disposed above the semiconductor region, and a second gate region, second source contact and second drain contact disposed adjacent to the second fin and above the semiconductor region. First path(s) are formed between the first drain contact(s) and the first source contact(s) for current flow(s) through the first fin(s) in a vertical direction along the first path(s). A second path is formed between the second source contact and the second drain contact for current flow through the second fin in a horizontal direction along the second path.