GaN Heterojunction Gate Control for Low-Loss Reverse Conduction

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Solution Overview

Problem

GaN HEMTs face significant conduction losses during reverse conduction mode due to the absence of an intrinsic p-n diode, leading to inefficiencies in power electronics applications, particularly in zero voltage switching and rectifier circuits.

Innovation Solution

A GaN Power integrated circuit that senses the drain voltage and adjusts the gate drive to minimize conduction losses by actively driving the gate terminal during reverse conduction, reducing the time spent in reverse conduction mode and optimizing the gate bias to achieve lower voltage drops.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If GaN HEMT is used in reverse conduction mode, then the device can operate in power electronics applications, but significant conduction losses occur due to the absence of an intrinsic p-n diode

Engineering Contradiction:
Improvereverse conduction capabilityVSAvoidconduction losses
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent introduces an external diode as an intermediary component to perform the reverse conduction function that the GaN HEMT inherently lacks. This external diode acts as a mediator between the GaN HEMT and the power electronics system, enabling reverse conduction while minimizing energy losses by utilizing the diode's optimized reverse conduction characteristics.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the reverse conduction function from the main GaN HEMT device by using a separate external diode. This segmentation allows each component to be optimized for its specific function - the GaN HEMT for forward conduction and high-frequency switching, and the external diode for efficient reverse conduction, thereby reducing overall system losses.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If the gate terminal is actively driven during reverse conduction, then conduction losses are reduced, but the device complexity increases due to additional control circuitry

Engineering Contradiction:
Improveconduction lossesVSAvoidcontrol circuitry
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent implements a feedback mechanism where the gate drive circuit monitors the conduction state of the GaN HEMT and dynamically adjusts the gate voltage accordingly. During reverse conduction, the feedback signal triggers active gate driving to reduce conduction losses, while during normal operation, the gate drive remains simple. This conditional feedback approach minimizes energy losses only when necessary.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies periodic active gate driving during specific reverse conduction intervals rather than continuously. The control circuit detects reverse conduction events and applies gate voltage adjustments only during these periodic occurrences, reducing average power consumption and minimizing the impact of additional control circuitry while still achieving loss reduction during critical periods.

Inventive Principle:
Principle #19Periodic action

3Power

If the drift region is shortened to reduce on-state resistance, then power density increases, but the breakdown voltage capability decreases

Engineering Contradiction:
Improvepower densityVSAvoidbreakdown voltage
Core Design Contradiction:
PowerVSStrength

Solution Approach 1:

The patent employs a composite structure combining GaN HEMT with an external diode system. The GaN HEMT provides low on-state resistance and high power density with its short drift region, while the external diode component compensates for the reduced breakdown voltage capability by handling the reverse voltage blocking function. This composite approach allows each material and device to operate in its optimal performance range.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent shifts part of the voltage blocking function to another dimension - from the intrinsic GaN HEMT device to an external diode component in the circuit architecture. This dimensional change allows the GaN HEMT to maintain its short drift region for low conduction resistance while the external diode provides the necessary voltage blocking capability in a separate circuit element.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces conduction losses and enhances the overall efficiency of power electronics systems by minimizing the period of reverse conduction and optimizing gate bias levels, thereby improving power density and reducing switching losses.

Implementation Method 1

The use of an AlGaN/GaN heterostructure also allows the formation of a two-dimensional electron gas (2DEG) at the hetero-interface where carriers can reach very high mobility (μ=2000 cm2/(Vs)) values

Methodology Applied
Scientific EffectTwo-dimensional electron gas (2DEG) formation:

Implementation Method 2

the piezopolarization charge present at the AlGaN/GaN heterostructure, results in a high electron density in the 2DEG layer

Methodology Applied
Scientific EffectPiezopolarization charge: Piezoelectric Effect

Implementation Method 3

The wide band gap of the material (Eg=3.39 eV) results in high critical electric field (Ec=3.3MV/cm) which can lead to the design of devices with a shorter drift region, and therefore lower on-state resistance

Methodology Applied
Scientific EffectWide band gap:

Implementation Method 4

The wide band gap of the material (Eg=3.39 eV) results in high critical electric field (Ec=3.3MV/cm)

Methodology Applied
Scientific EffectCritical electric field: Electric Field

Data Source

PatentUS11923816B2III-nitride power semiconductor based heterojunction device
Publication Date: 2024.03.05 CAMBRIDGE GAN DEVICES LIMITED
  • US11923816B2 patent drawing
  • US11923816B2 patent drawing
  • US11923816B2 patent drawing

AI summary

An integrated circuit is provided which can sense the drain voltage of an active heterojunction transistor under different conditions and can adjust a driving signal of a gate terminal of the active heterojunction transistor in order to limit conduction losses and/or switching losses.