GaN Gate Drivers with DHEMT Variable Resistors

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Solution Overview

Problem

Gallium nitride (GaN) power electronic devices face challenges due to mismatched gate driving voltages with silicon-based systems, leading to reduced reliability and performance due to channel leakage currents, making direct replacement difficult.

Innovation Solution

A gate driver circuit and voltage regulator circuit are designed using a series configuration of GaN D-mode and E-mode HEMTs, with specific connections and channel width ratios to provide stable output voltages and over-voltage protection, monolithically integrated with power HEMTs in a single die, to address the voltage mismatch and improve reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If GaN devices are used to achieve higher power density and efficiency, then power density and efficiency are improved, but gate driving voltage mismatch with silicon systems reduces reliability

Engineering Contradiction:
Improvepower densityVSAvoidsystem reliability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent introduces a gate driver circuit as an intermediary component between silicon control systems and GaN power devices. This circuit includes voltage regulation stages that convert standard silicon-level control voltages to the precise voltage levels required by GaN HEMTs, thereby mediating the voltage mismatch and enabling reliable operation of GaN devices in silicon-based power electronic systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent implements dynamic voltage regulation that adjusts the gate driving voltage parameters based on the operating state of the GaN device. By changing the voltage level parameter adaptively through multiple regulation stages, the system maintains optimal gate voltage for different power operating conditions, ensuring both high efficiency and reliability.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If lower gate driving voltage is used in GaN devices, then power efficiency is improved, but immunity to driving voltage noise decreases

Engineering Contradiction:
Improvepower efficiencyVSAvoidnoise immunity
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The gate driver circuit is segmented into multiple functional stages: voltage regulation stage, level shifting stage, and drive stage. Each stage processes the voltage signal separately with dedicated regulation, allowing the final drive voltage to be optimized for low power loss while intermediate stages provide noise filtering and regulation that enhance noise immunity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The circuit incorporates beforehand cushioning through voltage clamping diodes and regulation stages that prepare and protect the gate voltage before it reaches the GaN device. These protective elements cushion against voltage noise and spikes in advance, preventing noise-induced malfunction while maintaining the low voltage operation needed for efficiency.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Adaptability or versatility

If low voltage MOSFETs are used in cascade configuration, then voltage mismatch is addressed, but channel leakage current mismatch degrades reliability

Engineering Contradiction:
Improvevoltage compatibilityVSAvoidperformance reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

Rather than using MOSFETs as intermediaries, the patent employs a dedicated GaN HEMT-based gate driver circuit as the intermediary. This mediator is specifically designed to match GaN device characteristics, eliminating the channel leakage current mismatch problem that arises when using silicon MOSFETs to drive GaN devices.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The gate driver circuit uses GaN HEMTs throughout its structure, creating homogeneity in material properties and electrical characteristics. This homogeneous GaN-based design ensures consistent channel behavior and leakage current characteristics, avoiding the reliability degradation caused by mixing different transistor technologies.

Inventive Principle:
Principle #33Homogeneity

Data Source

PatentUS10686411B2Gate drivers and voltage regulators for gallium nitride devices and integrated circuits
Publication Date: 2020.06.16 GANPOWER INT INC
  • US10686411B2 patent drawing
  • US10686411B2 patent drawing
  • US10686411B2 patent drawing

AI summary

Voltage stabilizing and voltage regulating circuits implemented in GaN HEMT technology provide stable output voltages suitable for use in applications such as GaN power transistor gate drivers and low voltage auxiliary power supplies for GaN integrated circuits. Gate driver and voltage regulator modules include at least one GaN D-mode HEMT (DHEMT) and at least two GaN E-mode HEMTs (EHEMTs) connected together in series, so that the at least one DHEMT operates as a variable resistor and the at least two EHEMTs operate as a Zener diode that limits the output voltage. The gate driver and voltage regulator modules may be implemented as a GaN integrated circuits, and may be monolithically integrated together with other components such as amplifiers and power HEMTs on a single die to provide a GaN HEMT power module IC.