GaN HEMT Gate Structure with AlGaN Diffusion Buffer

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Solution Overview

Problem

The semiconductor industry faces challenges in forming enhancement mode high electron mobility transistors (HEMTs) with high dynamic RdsON and gate leakage currents, particularly due to P-doped semiconductor material diffusion and material selection for gate electrodes.

Innovation Solution

The implementation of a diffusion buffer layer with decreasing aluminum content and the use of a P-doped GaN gate region, along with an insulator layer to reduce P-type dopant diffusion and gate leakage, forms a compound semiconductor HEMT with lower RdsON and reduced gate leakage currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If P-doped compound semiconductor material is used to deplete carriers and assist enhancement mode operation, then the transistor operates as an enhancement mode device, but the dopants diffuse outward into other portions of the HEMT structure resulting in decreased RdsON

Engineering Contradiction:
Improveenhancement mode operationVSAvoidRdsON
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

An undoped AlGaN layer is introduced as an intermediary barrier between the P-doped gate region and the underlying channel structure. This intermediate layer prevents dopant diffusion into critical regions while allowing the P-doped region to maintain enhancement mode operation. The undoped nature of this layer blocks dopant migration pathways.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The AlGaN layer is divided into multiple segments with different aluminum contents, creating a graded structure. This segmentation allows for optimized dopant blocking at each interface while maintaining overall device performance. The graded aluminum content creates progressive barriers to dopant diffusion.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the P-doped semiconductor material is patterned to facilitate enhancement mode operation, then the enhancement mode operation is achieved, but other portions of the HEMT are affected resulting in higher dynamic RdsON

Engineering Contradiction:
Improveenhancement mode operationVSAvoiddynamic RdsON
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The undoped AlGaN layer serves as a protective intermediary that isolates the patterned P-doped regions from affecting other portions of the HEMT structure. This barrier prevents unwanted dopant migration into adjacent regions during device operation and manufacturing processes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The aluminum content of the AlGaN layer is varied locally, with higher aluminum content regions positioned to provide enhanced dopant blocking where needed. This local optimization allows different regions of the device to have tailored properties for their specific functional requirements.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If materials with high gate leakage current characteristics are used for gate electrodes, then the gate electrode can be formed with standard materials, but high gate leakage currents occur particularly at high gate voltages

Engineering Contradiction:
Improvegate electrode formationVSAvoidgate leakage current
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The undoped AlGaN layer acts as an intermediary barrier between the metal gate electrode and the underlying semiconductor structure. This intermediate layer reduces direct contact and associated leakage pathways, particularly when the gate is heavily doped or at high voltages.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The gate structure is formed as a composite of multiple materials including the metal gate electrode, the undoped AlGaN layer, and the P-doped AlGaN layer. This composite structure combines the electrical conductivity benefits of metal with the protective and dopant-blocking properties of the AlGaN layers.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a HEMT with lower RdsON and reduced gate leakage currents, enhancing the operational efficiency and reliability of the device.

Implementation Method 1

an AlGaN diffusion buffer layer on the AlGaN barrier layer, the AlGaN diffusion buffer layer having a second aluminum content that decreases with a distance away from the AlGaN barrier layer

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Implementation Method 2

P-doped compound semiconductor material to deplete carriers

Methodology Applied
Scientific EffectCarrier depletion: Electric Field

Data Source

PatentUS9960265B1III-V semiconductor device and method therefor
Publication Date: 2018.05.01 SEMICON COMPONENTS IND LLC
  • US9960265B1 patent drawing
  • US9960265B1 patent drawing
  • US9960265B1 patent drawing

AI summary

In one embodiment, a III-V high electron mobility semiconductor device includes a semiconductor substrate including a GaN layer, an AlGaN layer on the GaN layer wherein a 2 DEG is formed near an interface of the GaN layer and the AlGaN layer. An insulator may be on at least a first portion of the AlGaN layer and a P-type GaN gate region may be overlying a second portion of the AlGaN layer wherein the 2 DEG does not underlie the P-type GaN gate region.