GaN HEMT Back Barrier for High Breakdown Voltage

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Solution Overview

Problem

GaN-based high electron mobility transistors (HEMTs) and MOS devices face limitations in achieving high breakdown voltage and integrating p-MOS and n-MOS transistors for complementary MOS devices due to low breakdown voltage and high sheet resistance, as well as challenges in fabricating both n-type and p-type devices on the same substrate.

Innovation Solution

A high breakdown voltage structure is achieved by replacing a majority of GaN in the thick buffer stack with a back barrier comprising dilute AlGaN, which increases the band gap and resistivity, allowing for the production of both n- and p-type devices on the same substrate, enabling GaN C-MOS devices with a relaxed buffer stack and polarization stack configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a thick GaN buffer stack is used, then device performance is improved, but breakdown voltage remains low and sheet resistance is high

Engineering Contradiction:
Improvebreakdown voltageVSAvoidsheet resistance
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the material composition parameter by introducing dilute AlGaN (2-10% Al) into the GaN buffer stack, transforming it from a pure GaN structure to a composite structure with varying aluminum content. This parameter change increases the band gap and resistivity of specific regions while maintaining the overall buffer thickness, thereby achieving high breakdown voltage without compromising sheet resistance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite buffer stack structure combining GaN and dilute AlGaN layers. The composite structure leverages the high electron mobility of GaN while utilizing the high resistivity and band gap of AlGaN to block carrier leakage, thus simultaneously achieving low sheet resistance and high breakdown voltage through material composition optimization

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If standard GaN buffer structure is used, then fabrication process is simple, but integration of p-MOS and n-MOS transistors is challenging

Engineering Contradiction:
Improvefabrication simplicityVSAvoiddevice type integration
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent applies local quality by creating regions with different aluminum concentrations within the buffer stack. The dilute AlGaN regions (2-10% Al) are strategically positioned to provide high resistivity for carrier blocking, while GaN-rich regions maintain high electron mobility. This spatial variation in material composition enables selective formation of both n-type and p-type devices in different device regions on the same substrate

Inventive Principle:
Principle #3Local quality

3Reliability

If high Al content AlGaN is used to increase breakdown voltage, then resistivity increases, but electron mobility decreases

Engineering Contradiction:
Improvebreakdown voltageVSAvoidelectron mobility
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent optimizes the aluminum content parameter to a specific range of 2-10%, which is sufficiently high to provide increased band gap and resistivity for carrier blocking, yet low enough to maintain high electron mobility. This precise parameter control resolves the contradiction between breakdown voltage and electron mobility by finding the optimal aluminum concentration sweet spot

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the breakdown voltage and enables the fabrication of both n-type and p-type devices on the same substrate, improving the performance of GaN-based HEMT and MOS devices for high-performance RF switch applications and power devices, facilitating the integration of GaN C-MOS devices.

Implementation Method 1

replacing a majority of GaN in the thick buffer stack with a back barrier comprising dilute AlGaN, which increases the band gap and resistivity

Methodology Applied
Scientific EffectBand gap:

Data Source

PatentUS11515407B2High breakdown voltage structure for high performance GaN-based HEMT and MOS devices to enable GaN C-MOS
Publication Date: 2022.11.29 INTEL CORP
  • US11515407B2 patent drawing
  • US11515407B2 patent drawing
  • US11515407B2 patent drawing

AI summary

An integrated circuit structure comprises a relaxed buffer stack that includes a channel region, wherein the relaxed buffer stack and the channel region include a group III-N semiconductor material, wherein the relaxed buffer stack comprises a plurality of AlGaN material layers and a buffer stack is located over over the plurality of AlGaN material layers, wherein the buffer stack comprises the group III-N semiconductor material and has a thickness of less than approximately 25 nm. A back barrier is in the relaxed buffer stack between the plurality of AlGaN material layers and the buffer stack, wherein the back barrier comprises an AlGaN material of approximately 2-10% Al. A polarization stack over the relaxed buffer stack.