GaN HEMT Impurity Region Suppresses Substrate Leak Current

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Solution Overview

Problem

Conventional GaN-based HEMTs face challenges in suppressing leak current due to electron-hole pair generation in semiconductor substrates with small band gaps, such as silicon or silicon carbide, especially under high-voltage and high-temperature conditions, limiting their maximum operating voltage.

Innovation Solution

Incorporating an impurity-containing region in the semiconductor substrate with a level deeper than the conduction band edge by 0.25 eV and shallower than the valence band edge, which acts as a recombination center to quickly recombine electron-hole pairs, thereby reducing carrier lifetime and leak current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a conventional semiconductor substrate with small band gap (silicon or silicon carbide) is used, then it is easy to obtain large diameter and high quality at low cost, but electron-hole pairs are generated under high-voltage conditions causing leak current that limits maximum operating voltage

Engineering Contradiction:
Improveease of substrate acquisitionVSAvoidmaximum operating voltage
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

An impurity-containing region is introduced as an intermediary layer between the semiconductor substrate and the GaN-based HEMT structure. This region acts as a mediator that captures and recombines carriers, preventing them from reaching the drain electrode and causing leak current, thus enabling high-voltage operation while maintaining the use of conventional substrates

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful effect of carrier generation in the substrate is extracted and isolated by creating a dedicated impurity-containing region. This region is specifically designed to capture carriers generated in the substrate, separating the substrate's mechanical and electrical support functions from the active device regions, thereby preventing substrate-induced leak current

Inventive Principle:
Principle #2Taking out (Extraction)

2Power

If high-voltage operation is attempted in conventional GaN-based HEMT, then high output power is achieved, but leak current increases due to electron-hole pair generation and separation in the substrate

Engineering Contradiction:
Improveoutput powerVSAvoidleak current
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The impurity-containing region converts the harmful effect of carrier generation into a beneficial recombination mechanism. By intentionally introducing impurities that create recombination centers, carriers that would otherwise cause leak current are rapidly recombined, transforming the substrate's inherent carrier generation problem into a controlled recombination zone that protects the high-voltage operation

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The introduction of the impurity-containing region effectively suppresses leak current by ensuring electron-hole pair recombination before separation, enhancing the maximum operating voltage of GaN-based HEMTs.

Implementation Method 1

the impurity forms a level lower than a lower edge of a conduction band of silicon by 0.25 eV or more, the impurity forms the level higher than an upper edge of a valence band of silicon

Methodology Applied
Scientific EffectRecombination center:

Data Source

PatentUS9653590B2Compound semiconductor device and method of manufacturing the same
Publication Date: 2017.05.16 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US9653590B2 patent drawing
  • US9653590B2 patent drawing
  • US9653590B2 patent drawing

AI summary

A compound semiconductor device includes: a semiconductor substrate; a channel layer over the semiconductor substrate; a carrier supply layer over the channel layer; and a gate electrode, a source electrode and a drain electrode above the carrier supply layer. The semiconductor substrate includes an impurity-containing region containing an impurity, the impurity forms a level lower than a lower edge of a conduction band of silicon by 0.25 eV or more, the impurity forms the level higher than an upper edge of a valence band of silicon.