GaN HEMT Nucleation Layer Structure for Improved Linearity

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Solution Overview

Problem

Gallium Nitride (GaN) High Electron Mobility Transistor (HEMT) devices face a serious nonlinear problem, which restricts their applications in the field of communications.

Innovation Solution

A semiconductor structure is designed with a substrate, a nucleation layer, a buffer layer, and a heterojunction structure layer, where the nucleation layer includes a first and second nucleation layer with different ion penetration capabilities, allowing n-type ions to diffuse into the buffer layer and form layers with varying doping concentrations, thereby improving linearity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional single-layer nucleation structure is used, then the manufacturing process is simple, but the linearity of the GaN HEMT device is poor

Engineering Contradiction:
ImprovelinearityVSAvoidnucleation layer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The nucleation layer is divided into multiple layers (first nucleation layer, second nucleation layer, third nucleation layer) with different aluminum content and ion penetration capabilities. This segmentation allows different regions to provide different functions: the first layer provides initial nucleation, the second layer with higher ion penetration capability allows controlled ion diffusion, and the third layer provides additional nucleation support, collectively improving device linearity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different nucleation layers are designed with different local properties, specifically different aluminum content ratios and different ion penetration capabilities. The second nucleation layer has higher ion penetration capability compared to the first and third layers, creating localized ion diffusion channels that enable precise control over ion distribution in the buffer layer, thereby improving linearity

Inventive Principle:
Principle #3Local quality

2Reliability

If uniform doping concentration is used in the buffer layer, then the manufacturing process is simple, but the two-dimensional electron gas concentration cannot be optimized for improved linearity

Engineering Contradiction:
ImprovelinearityVSAvoidion concentration distribution
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The nucleation layers are pre-designed with different ion penetration capabilities before the ion implantation process. The second nucleation layer is specifically engineered with higher ion penetration capability, which preliminarily establishes the ion diffusion pathway and concentration gradient in the buffer layer, enabling subsequent ion implantation to create the desired non-uniform doping distribution for improved linearity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The aluminum content ratio is changed across different nucleation layers to control ion penetration capability. By varying the aluminum content parameter in the nucleation layers, the ion penetration capability is adjusted, which in turn controls the ion diffusion depth and concentration in the buffer layer, creating the non-uniform doping profile needed for improved device linearity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances the linearity of GaN HEMT devices by forming buffer layers with different n-type ion concentrations, which influences the two-dimensional electron gas concentration and allows for the formation of different threshold voltages, improving device performance and reliability.

Implementation Method 1

an ion penetration capability of the second nucleation layer is higher than an ion penetration capability of the first nucleation layer

Methodology Applied
Scientific EffectIon diffusion: Diffusion

Data Source

PatentUS20250126826A1Semiconductor structure and manufacturing method therefor
Publication Date: 2025.04.17 ENKRIS SEMICON
  • US20250126826A1 patent drawing
  • US20250126826A1 patent drawing
  • US20250126826A1 patent drawing

AI summary

A semiconductor structure includes a substrate, a nucleation layer, a buffer layer and a heterojunction structure layer that are stacked sequentially. The nucleation layer includes a first nucleation layer and a second nucleation layer. The first nucleation layer includes a plurality of strip-shaped structures, a strip-shaped trench is formed between two adjacent strip-shaped structures in the plurality of strip-shaped structures, and an extension direction of the strip-shaped trench is parallel to a plane where the substrate is located. The strip-shaped trench and the first nucleation layer are covered by the second nucleation layer, and an ion penetration capability of the second nucleation layer is higher than an ion penetration capability of the first nucleation layer. The technical solutions of the present disclosure may improve a linearity of a device.