Normally-off GaN HEMT with p-type Gate Extension

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Solution Overview

Problem

Designing a heterojunction semiconductor device that can stably turn on with a gate-on voltage while maintaining high withstand voltage is challenging, especially when large distances between electrodes are required.

Innovation Solution

A semiconductor device with a p-type lower layer and an n-type upper layer, where the gate electrode is electrically connected to the lower layer, allowing a gate-on voltage to generate a two-dimensional electron gas across the entire heterojunction, ensuring stable operation and normal-off functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If large distances between gate electrode and drain/source electrodes are set to withstand high voltage, then voltage withstand capability is improved, but device complexity and design difficulty increase

Engineering Contradiction:
Improvevoltage withstand capabilityVSAvoiddesign complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent changes the electrical parameter of the lower semiconductor layer by making it p-type with a specific resistivity range (1×10^-3 to 1×10^0 Ω·cm). This parameter change enables the lower layer to function as an extension of the gate electrode, allowing the gate control to extend to the drain and source regions without requiring excessively large physical distances between electrodes, thus resolving the contradiction between voltage withstand capability and device design complexity

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the lower semiconductor layer is made p-type to achieve normally-off operation, then normally-off functionality is improved, but control of two-dimensional electron gas formation becomes more difficult

Engineering Contradiction:
Improvenormally-off operationVSAvoidcontrol of electron gas formation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent specifies a precise resistivity range (1×10^-3 to 1×10^0 Ω·cm) for the p-type lower semiconductor layer. This parameter optimization ensures that the layer is conductive enough to be controlled by the gate electrode voltage while maintaining p-type characteristics for normally-off operation. The controlled resistivity allows the gate voltage to effectively modulate the two-dimensional electron gas formation, resolving the contradiction between reliability and ease of operation

Inventive Principle:
Principle #35Parameter changes

3Power

If thickness of the upper semiconductor layer is reduced to generate two-dimensional electron gas, then electron supply capability is improved, but layer stability and manufacturing precision become more challenging

Engineering Contradiction:
Improveelectron supply capabilityVSAvoidlayer thickness control
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The patent specifies a thickness range of 5 nm to 200 nm for the upper semiconductor layer. This optimized thickness range ensures sufficient electron supply capability for forming the two-dimensional electron gas while remaining within practical manufacturing precision capabilities. The lower bound of 5 nm ensures adequate electron supply, while the upper bound of 200 nm remains manufacturable with standard semiconductor fabrication techniques, resolving the contradiction between power and manufacturing precision

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device reliably turns on with a gate voltage and operates as normally-off, preventing current leakage and maintaining high voltage withstand, even with large electrode distances.

Implementation Method 1

This type of heterojunction semiconductor device uses a two-dimensional electron gas layer that is developed on a heterojunction interface in order to transfer electrons

Methodology Applied
Scientific EffectTwo-dimensional electron gas formation: Conduction (electrical)

Implementation Method 2

a gate-on voltage to generate a two-dimensional electron gas across the entire heterojunction

Methodology Applied
Scientific EffectElectric field control: Electric Field

Data Source

PatentUS7800130B2Semiconductor devices
Publication Date: 2010.09.21 DENSO CORP
  • US7800130B2 patent drawing
  • US7800130B2 patent drawing
  • US7800130B2 patent drawing

AI summary

A semiconductor device 10 comprises a heterojunction between a lower semiconductor layer 26 made of p-type gallium nitride and an upper semiconductor layer 28 made of n-type AlGaN, wherein the upper semiconductor layer 28 has a larger band gap than the lower semiconductor layer 26. The semiconductor device 10 further comprises a drain electrode 32 formed on a portion of a top surface of the upper semiconductor layer 28, a source electrode 34 formed on a different portion of the top surface of the upper semiconductor layer 28, and a gate electrode 36 electrically connected to the lower semiconductor layer 26. The semiconductor device 10 can operate as normally-off.