GaN HFET Gate Electrode with Multi-Layer Dielectric Segmentation

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Solution Overview

Problem

Current GaN device technologies face challenges in optimizing gate electrode design for high power and high frequency applications, requiring tailored gate electrodes to enhance device performance in RF and power electronics systems.

Innovation Solution

The design involves a gallium nitride (GaN) heterojunction field effect transistor (HFET) with a gate electrode structure that includes multiple dielectric layers and protruding regions, allowing for precise control of current flow through the channel, formed using a method that involves layer deposition and etching processes to create specific openings and gate regions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional gate electrode design is used in GaN devices, then the device structure is simple, but the device performance for high power and high frequency applications is insufficient

Engineering Contradiction:
Improvedevice performanceVSAvoidgate electrode structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The gate electrode is divided into multiple discrete regions (first gate region, second gate region, third gate region) with different functions. The first gate region controls the channel, the second gate region provides field plate extension, and the third gate region offers additional field control. This segmentation allows each region to be optimized independently for specific performance requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gate electrode structure extends into the vertical dimension with multiple dielectric layers (first dielectric layer, second dielectric layer, third dielectric layer) and protruding regions at different heights. This three-dimensional configuration enables precise control of electric fields in multiple spatial dimensions, improving device performance for high power and high frequency applications.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If the gate electrode has multiple regions and protruding structures, then the control of electron concentration is improved, but the parasitic capacitance increases

Engineering Contradiction:
Improvemodulation of electron concentrationVSAvoidparasitic capacitance
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

Different regions of the gate electrode have different local properties optimized for specific functions. The first gate region has direct channel control for electron concentration modulation, while the second and third gate regions with protruding structures provide localized field control. This local quality differentiation allows precise electron concentration control while managing parasitic capacitance through strategic placement of conductive structures.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Multiple dielectric layers are introduced as intermediary materials between different gate regions and the channel. These dielectric layers act as mediators that control electric field distribution and reduce direct capacitive coupling between gate regions and the channel, thereby reducing parasitic capacitance while maintaining effective electron concentration modulation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If protruding regions are added to the gate electrode, then the field control is enhanced, but the manufacturing process complexity increases

Engineering Contradiction:
Improvefield controlVSAvoidfabrication process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Dielectric layers are deposited and patterned in advance to create predefined openings and structures before gate electrode formation. The first, second, and third dielectric layers are prepared with specific opening patterns that guide subsequent gate region formation. This preliminary preparation of the structural framework simplifies the overall manufacturing process by establishing a template for precise gate region placement.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The fabrication process is divided into discrete sequential steps for forming each gate region and dielectric layer. This segmentation of the manufacturing process into manageable stages (forming first dielectric layer with first opening, forming second dielectric layer with second opening, forming third dielectric layer with third opening, then forming respective gate regions) makes the complex multi-region gate electrode manufacturable through standardized semiconductor fabrication techniques.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20230207675A1Semiconductor device with a gate electrode having multiple regions and method of fabrication therefor
Publication Date: 2023.06.29 NXP USA INC
  • US20230207675A1 patent drawing
  • US20230207675A1 patent drawing
  • US20230207675A1 patent drawing

AI summary

A semiconductor device includes a semiconductor substrate, a first dielectric layer disposed over the upper surface of the semiconductor substrate, a second dielectric layer disposed over the first dielectric layer, a third dielectric layer disposed over the second dielectric layer, a lower opening formed in the first dielectric layer, an upper opening formed in the second dielectric layer and the third dielectric layer, wherein at least a portion of the upper opening overlaps a portion of the lower opening, and a control electrode formed within at least a portion of the lower opening and within a portion of the upper opening, wherein a portion of the control electrode is formed over the third dielectric layer.