GaN-on-Silicon Interconnect Layout With Low-k Capacitance Isolation

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Solution Overview

Problem

Gallium nitride-on-silicon semiconductor devices face performance limitations due to parasitic capacitance between interconnects and the ground plane, which degrades their performance at high frequencies.

Innovation Solution

Replacing a portion of the substrate between interconnects and the ground with a material having a lower dielectric constant, such as silicon dioxide, formed using a LOCOS process, to reduce parasitic capacitance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a silicon substrate is used for GaN devices, then mechanical strength and thermal conductivity are improved, but parasitic capacitance between interconnects and ground increases due to the high dielectric constant of silicon

Engineering Contradiction:
Improvemechanical strengthVSAvoidparasitic capacitance
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by replacing the silicon substrate material specifically in the interconnect regions with a low-k dielectric material, while maintaining silicon substrate in other areas. This creates spatially varying material properties where the interconnect regions have low parasitic capacitance (low-k material) and other regions maintain the mechanical and thermal benefits of silicon substrate.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite materials by combining silicon substrate with low-k dielectric materials in a multi-layer structure. The silicon substrate provides mechanical support and thermal management, while the low-k dielectric layers (such as silicon dioxide or organic dielectrics) are inserted between interconnects and ground to reduce parasitic capacitance. This composite approach allows simultaneous optimization of mechanical strength and electrical performance.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the dielectric constant between interconnects and ground is reduced, then parasitic capacitance is reduced improving RF performance, but the complexity of the fabrication process increases

Engineering Contradiction:
ImproveRF performanceVSAvoidfabrication process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by forming the low-k dielectric material layers during the early stages of fabrication, before metal interconnect layers are deposited. The low-k dielectric layers are formed as part of the substrate preparation process, and subsequent interconnect layers are built upon this pre-prepared structure. This sequencing simplifies the overall process by avoiding later modifications.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes material parameters by selecting low-k dielectric materials with specific dielectric constants (k < 3.9) to replace or supplement the silicon substrate in interconnect regions. This parameter change directly reduces parasitic capacitance (C = kε₀A/d) while the fabrication process uses standard semiconductor processing techniques to minimize complexity increases.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces parasitic capacitance, enhancing the RF performance of GaN-on-silicon structures by lowering the dielectric constant between interconnects and the ground, thereby improving device performance at high frequencies.

Implementation Method 1

Replacing a portion of the substrate between interconnects and the ground with a material having a lower dielectric constant, such as silicon dioxide

Methodology Applied
Scientific EffectDielectric constant: Dielectric Permittivity

Implementation Method 2

oxidizing the silicon substrate in the trenches to form silicon dioxide regions

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS11929364B2Parasitic capacitance reduction in GaN devices
Publication Date: 2024.03.12 MACOM TECH SOLUTIONS HLDG INC
  • US11929364B2 patent drawing
  • US11929364B2 patent drawing
  • US11929364B2 patent drawing

AI summary

Semiconductor structures with reduced parasitic capacitance between interconnects and ground, for example, are described. In one case, a semiconductor structure includes a substrate and a low dielectric constant material region in the substrate. The low dielectric constant material region is positioned between a first device area in the semiconductor structure and a second device area in the semiconductor structure. The semiconductor structure also includes a III-nitride material layer over the substrate. The III-nitride material layer extends over the substrate in the first device area, over the low dielectric constant material region, and over the substrate in the second device area. The semiconductor structure can also include a first device formed in the III-nitride material layer in the first device area, a second device in the III-nitride material layer in the second device area, and an interconnect formed over the low dielectric constant material region. The interconnect can provide a continuous conductive path of metal from the first device area, over the low dielectric constant material region, and to the second device area.