GaN Laser Diode Illumination System for Directional Light

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Solution Overview

Problem

Conventional light bulbs, such as Edison bulbs and other discharge lamps, face issues like high energy dissipation, filament failure due to thermal expansion, broad and non-ideal spectral emission, and lack of directionality, while solid-state lighting, like LEDs, has limitations in spatial brightness and droop phenomenon, making them unsuitable for all lighting applications.

Innovation Solution

A dual-band light source system integrating gallium and nitrogen containing laser diodes capable of emitting both visible and infrared light, using a process to transfer gallium and nitrogen layers, with sensors for feedback loops to activate illumination sources, enabling applications like smart lighting, LiFi, and LIDAR.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional light bulbs are used, then they provide omnidirectional illumination, but they dissipate more than 90% of energy as thermal energy and emit light over a broad spectrum much of which is not perceived by the human eye

Engineering Contradiction:
Improveenergy dissipationVSAvoidperceived light output
Core Design Contradiction:
Loss of energyVSIllumination intensity

Solution Approach 1:

The patent transitions from thermal radiation (incandescent) to electroluminescence (LED) and stimulated emission (laser), fundamentally changing the energy conversion mechanism. This parameter change in the emission process eliminates the 90% thermal energy waste, achieving over 50% electrical-to-optical conversion efficiency while maintaining or improving perceived illumination intensity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs wavelength-selective phosphor conversion layers that selectively convert specific portions of the laser spectrum to visible wavelengths. This local quality approach ensures that energy is converted only where needed (specific wavelength bands), minimizing waste and maximizing perceived light output in the human-visible spectrum.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If conventional light bulbs are used, then they emit light in all directions, but this lack of directionality is undesirable for applications requiring strong directionality or focus

Engineering Contradiction:
Improvedirectionality controlVSAvoidfocused light output
Core Design Contradiction:
Ease of operationVSIllumination intensity

Solution Approach 1:

The patent segments the illumination function into two distinct components: a highly directional laser source for focused applications and omnidirectional LED components for general illumination. This segmentation allows each component to optimize its emission pattern for its specific function, with the laser providing strong directionality when needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces optical shaping elements that manipulate the spatial distribution of light in multiple dimensions. These elements transform the inherently directional laser beam into controllable patterns, adding dimensional control over the illumination geometry without sacrificing the underlying directionality advantage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Loss of energy

If solid state lighting like LEDs are used, then they offer high efficiency and long lifetimes, but they suffer from spatial brightness limitations and the droop phenomenon

Engineering Contradiction:
Improveenergy efficiencyVSAvoidspatial brightness
Core Design Contradiction:
Loss of energyVSIllumination intensity

Solution Approach 1:

The patent merges the advantages of three different light sources: the high energy efficiency of LEDs, the long lifetime of solid-state devices, and the high spatial brightness and directed emission of lasers. By combining these technologies in a hybrid system, the patent achieves high efficiency and long lifetime while overcoming the spatial brightness limitation of pure LED solutions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a multi-functional illumination system that can operate in different modes depending on application requirements. The system can function as a high-efficiency general illumination source using LEDs, switch to high-brightness directed illumination using the laser, or combine both modes simultaneously, providing universal applicability across different lighting scenarios.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides efficient, directional, and high-brightness illumination with the ability to operate in both visible and infrared spectrums, addressing the limitations of conventional lighting technologies and enhancing applications in various fields including defense, communication, and horticulture.

Implementation Method 1

The first pump-light device includes a gallium and nitrogen containing laser diode having an optical cavity with an optical waveguide region... configured to output first directional electromagnetic radiation... characterized by a first peak wavelength

Methodology Applied
Scientific EffectStimulated emission: Laser

Implementation Method 2

a wavelength converter... configured to convert at least a fraction of the first directional electromagnetic radiation... to a second wavelength that is longer than the first wavelength and to output a visible light emission

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 3

an infrared emitting laser diode... configured to output a third directional electromagnetic radiation... characterized by a third peak wavelength in the infrared portion of the electromagnetic spectrum

Methodology Applied
Scientific EffectStimulated emission: Laser

Data Source

PatentUS20220042672A1Infrared illumination device configured with a gallium and nitrogen containing laser source
Publication Date: 2022.02.10 KYOCERA SLD LASER INC
  • US20220042672A1 patent drawing
  • US20220042672A1 patent drawing
  • US20220042672A1 patent drawing

AI summary

A light source or system configured to emit visible white light and infrared emissions includes a laser diode, a wavelength converter, and an infrared emitting laser diode.