GaN LED Capping Layers Prevent Dopant Spreading

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Solution Overview

Problem

The growth conditions for p-type semiconductor layers in gallium nitride (GaN)-based light emitting diodes (LEDs) can cause p-type dopants to spread into quantum well structures, negatively affecting material quality and luminous efficiency.

Innovation Solution

A semiconductor light emitting device is designed with a specific layer structure including a growth substrate, n-type semiconductor layer, multi-quantum-well structure, undoped and p-doped capping layers, and an electron barrier layer, where the capping layers have a higher band gap than the potential barrier layers to reduce dopant spreading and enhance hole injection, and are grown using epitaxial techniques with controlled temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If p-type dopant is used to grow the p-type semiconductor layer, then hole injection is improved, but dopant spreads into the quantum well structure degrading material quality

Engineering Contradiction:
Improvehole injectionVSAvoidmaterial quality
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

An electron barrier layer with high band gap (AlN or AlGaN) is introduced as an intermediary between the quantum well structure and the p-type semiconductor layer. This barrier layer acts as a mediator that prevents dopant diffusion into the quantum well while maintaining effective hole injection, thus resolving the contradiction between improving hole injection and preserving material quality

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The device structure is segmented into distinct functional layers with the electron barrier layer separating the dopant source (p-type layer) from the sensitive quantum well structure. This segmentation isolates the dopant confinement function from the hole injection function, allowing each layer to optimize its specific role without interfering with the other

Inventive Principle:
Principle #1Segmentation

2Productivity

If high growth temperature is used for epitaxial growth, then growth speed is improved, but dopant spreading increases

Engineering Contradiction:
Improvegrowth speedVSAvoiddopant confinement
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The band gap parameter of the barrier layer is changed by using materials with higher band gaps (AlN or AlGaN) compared to the quantum well layers. This parameter change creates a potential barrier that confines dopants effectively even at higher growth temperatures, thus maintaining dopant confinement while allowing faster growth speeds

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This structure improves the crystal quality and luminous efficiency of the LED by preventing dopant spreading and increasing hole injection, thereby enhancing the overall performance of the semiconductor light emitting device.

Implementation Method 1

Each of the first and second capping layers has a band gap larger than that of each of the second potential barrier layers and the electron barrier layer

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Implementation Method 2

the electrons provided by the n-type semiconductor layer recombines with the electron holes in the p-type semiconductor layer, releasing energy corresponding to the band gap between the conduction band and the valence band. The energy released may either be thermal energy or light and the light may be emitted outwards

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 3

growing an n-type semiconductor layer on a growth substrate; growing a multi-quantum-well structure on the n-type semiconductor layer

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Data Source

PatentUS10535796B2Semiconductor light emitting device
Publication Date: 2020.01.14 XIAMEN SANAN OPTOELECTRONICS CO LTD
  • US10535796B2 patent drawing
  • US10535796B2 patent drawing

AI summary

A semiconductor light emitting device includes a multi-quantum-well structure, a first potential barrier layer, a first capping layer, a second capping layer, and an electron barrier layer stacked in order on a growth substrate. The multi-quantum-well structure includes a plurality of alternately-stacked second potential barrier layers and potential well layers. The first capping layer is an undoped semiconductor layer and the second capping layer is a p-doped semiconductor layer. Each of the first and second capping layers has a band gap larger than that of each of the second potential barrier layers and the electron barrier layer. A method of preparing the semiconductor light emitting device is also provided.