Microcontroller for GaN Power Devices and Mesh Network

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Solution Overview

Problem

Existing IoT device control systems fail to maximize the efficiency and longevity of GaN power devices due to limited ability to dynamically adjust switching frequencies and monitor environmental conditions, leading to inefficiencies and reduced component lifespan.

Innovation Solution

A microcontroller that continuously monitors input voltage and load conditions, adjusts switching frequencies, and integrates with GaN switching elements to optimize power supply efficiency and longevity, while enabling communication and control through a mesh network for IoT devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If GaN FETs are used for high frequency switching, then power supply efficiency and device size are improved, but component lifespan and reliability deteriorate due to elevated operating temperatures

Engineering Contradiction:
Improvepower supply efficiencyVSAvoidcomponent lifespan
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The microcontroller dynamically adjusts switching frequencies based on real-time monitoring of input voltage and load conditions, optimizing efficiency while preventing excessive heat generation that would degrade component lifespan. This dynamic adaptation resolves the contradiction by allowing high frequency operation only when conditions permit, maintaining reliability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system continuously monitors operating conditions and uses this feedback to adjust switching frequencies, ensuring optimal efficiency without exceeding thermal thresholds that would harm component reliability. The feedback loop prevents the temperature-related degradation while maintaining the efficiency benefits of GaN FETs.

Inventive Principle:
Principle #23Feedback

2Area of stationary object

If switching frequency is increased to reduce magnetics size, then real estate and power efficiency are improved, but component lifespan deteriorates due to increased stress and heat

Engineering Contradiction:
Improvemagnetics sizeVSAvoidcomponent lifespan
Core Design Contradiction:
Area of stationary objectVSDuration of action of stationary object

Solution Approach 1:

The microcontroller dynamically adjusts switching frequencies based on real-time monitoring of input voltage and load conditions, optimizing efficiency while preventing excessive heat generation that would degrade component lifespan. This dynamic adaptation resolves the contradiction by allowing high frequency operation only when conditions permit, maintaining reliability.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If fixed switching frequency is used for simplicity, then device complexity is reduced, but power supply efficiency deteriorates due to inability to adapt to varying load conditions

Engineering Contradiction:
Improvecontrol mechanism simplicityVSAvoidpower supply efficiency
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The microcontroller automatically monitors load conditions and adjusts switching frequencies without external intervention, enabling the system to self-optimize efficiency across varying operating conditions. This self-service capability maintains efficiency without requiring complex external control mechanisms.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11532403B2Microcontroller for IoT GaN power devices and mesh network comprising one or more microcontroller controlled IoT GaN devices
Publication Date: 2022.12.20 SIMPLY LEDS
  • US11532403B2 patent drawing
  • US11532403B2 patent drawing
  • US11532403B2 patent drawing

AI summary

A microcontroller configured to monitor the input voltage and load conditions, and continuously adjust the switching frequencies in order to optimize the efficiency and longevity of the power supply incorporated in a device. The microcontroller utilizes a combination of GaN switching elements with their efficient high frequency switching capabilities, together with the continuous monitoring of the load conditions, allowing the intelligent microcontroller to vary the switching frequency of the power conversion blocks as needed in order to maintain the highest efficiency of conversion. The microcontroller can be utilized to control a luminaire or other device into which the controller is preferably integrated. The microcontroller can utilize one or more environmental sensors configured for sensing internal environmental conditions and/or external environmental conditions. Preferably the microcontroller utilizes an energy storage device configured to power the microcontroller and associated sensors to allow the mesh network controls to continue functioning in the event of a power outage.