GaN MOSFET Gate Structure for Threshold Voltage Control

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Solution Overview

Problem

MOS type field effect transistors (MOSFETs) using nitride semiconductors face challenges in controlling the threshold voltage, which is essential for their performance in power conversion devices.

Innovation Solution

The semiconductor device incorporates a specific structure with a GaN-based semiconductor layer, a first gate electrode, and a dielectric structure body that includes an intermediate conductor layer and dielectric layers with polarized charges at their interfaces, generating a potential to improve and control the threshold voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a MOS type field effect transistor (MOSFET) using nitride semiconductor is constructed to achieve high breakdown voltage and high speed responsiveness, then the transistor becomes suitable for power conversion devices, but the threshold voltage becomes difficult to control to an arbitrary value

Engineering Contradiction:
Improvebreakdown voltage and speed responsivenessVSAvoidthreshold voltage controllability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The gate structure is segmented into multiple functional layers: a gate electrode, an insulating layer, and a nitride semiconductor layer. Additionally, a specific structure body is introduced between the gate electrode and nitride semiconductor layer, comprising an intermediate layer and dielectric layers with interfaces. This segmentation allows independent optimization of each layer's properties to achieve both high breakdown voltage and controllable threshold voltage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the gate structure are assigned different material properties and functions. The insulating layer provides electrical isolation, the intermediate layer suppresses charge generation at specific interfaces, and the dielectric layers create controlled potential differences. This local differentiation of material qualities enables precise control of threshold voltage while maintaining high breakdown characteristics.

Inventive Principle:
Principle #3Local quality

2Productivity

If a conventional MOSFET structure with metal-oxide-semiconductor gate is used to achieve high speed switching, then energy conversion efficiency is improved, but charge generation at interfaces and electron-hole leakage occur

Engineering Contradiction:
Improveswitching speed and energy conversion efficiencyVSAvoidcharge generation at interfaces and carrier leakage
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

An intermediate layer is introduced as a mediator between the insulating layer and the nitride semiconductor layer. This intermediate layer specifically suppresses charge generation at the interfaces where charge accumulation would normally occur. By placing this intermediary layer at the critical interface region, harmful charge generation is prevented while maintaining the high-speed switching performance of the MOSFET structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If the nitride semiconductor layer is used to achieve high electron mobility and high energy conversion efficiency, then the transistor performance is improved, but the threshold voltage control becomes difficult

Engineering Contradiction:
Improveelectron mobility and energy conversion efficiencyVSAvoidthreshold voltage controllability
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

A structure body comprising dielectric layers with interfaces is constructed preliminarily between the gate electrode and nitride semiconductor layer. These dielectric layers are designed to generate specific potential differences at their interfaces before the transistor operates. This preliminary structural arrangement pre-establishes the electrical conditions needed to control threshold voltage, allowing the nitride semiconductor to maintain its high electron mobility while the threshold voltage becomes controllable through the pre-configured potential landscape.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the controllability of the threshold voltage, improving the performance and energy conversion efficiency of the MOSFETs by suppressing charge generation at interfaces and preventing electron and hole leakage.

Implementation Method 1

a first insulating layer, a first structure body, and a first gate electrode are laminated on a semiconductor layer in this order. The first structure body includes an intermediate layer, a first layer, and a second layer. The first layer and the second layer which each have dielectric property

Methodology Applied
Scientific EffectPolarized charges: Polarisation

Implementation Method 2

a first layer having dielectric property between the first gate electrode and the first intermediate layer, and a second layer having dielectric property between the first gate electrode and the first layer

Methodology Applied
Scientific EffectDielectric property: Dielectric

Implementation Method 3

The first structure body has a first intermediate layer made of a conductor to suppress generation of charges at respective interfaces with adjacent layers

Methodology Applied
Scientific EffectCharge suppression:

Implementation Method 4

since the nitride semiconductor has a high electron mobility, the transistor can electrically perform a high speed response

Methodology Applied
Scientific EffectElectron mobility: Conduction (electrical)

Implementation Method 5

high withstand characteristics are obtained, due to electrical material characteristics of the nitride semiconductor that is a material with a wide band gap

Methodology Applied
Scientific EffectWide band gap:

Data Source

PatentUS10600900B2Semiconductor device and electric apparatus
Publication Date: 2020.03.24 KK TOSHIBA
  • US10600900B2 patent drawing
  • US10600900B2 patent drawing
  • US10600900B2 patent drawing

AI summary

In one embodiment, a semiconductor device is provided with a semiconductor layer made of a nitride semiconductor, a first gate electrode, a first structure body between the first gate electrode and the semiconductor layer, and a first insulating layer between the semiconductor layer and the first structure body. The first structure body has a first intermediate layer made of a conductor to suppress generation of charges at respective interfaces with adjacent layers, a first layer having dielectric property between the first gate electrode and the first intermediate layer, and a second layer having dielectric property between the first gate electrode and the first layer, and has dipoles at an interface between the first layer and the second layer.