GaN FET Relay Driver Circuit With Split Gate Supply

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Solution Overview

Problem

Existing driver circuits for GaN transistors in solid state relays cannot effectively turn the gate fully off, leading to inefficiencies in controlling AC and DC loads.

Innovation Solution

A driver circuit utilizing a split power supply with a positive and negative voltage output to control GaN FETs, incorporating a control transistor to prevent conduction when off, and a cascaded embodiment to increase blocking voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a MOSFET with intrinsic anti-parallel diode is used for DC switching, then the device can conduct current in one direction, but it cannot block voltage in both directions required for AC operation

Engineering Contradiction:
Improvevoltage blocking capabilityVSAvoidMOSFET configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the single MOSFET into two separate MOSFETs arranged back-to-back, with each MOSFET handling one polarity of the AC voltage. This segmentation allows each device to block voltage in its respective direction while maintaining simplicity in the overall circuit configuration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from unidirectional current handling to bidirectional voltage blocking by arranging MOSFETs in a back-to-back configuration, adding the dimension of bidirectional operation capability to the switching device.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If a voltage-doubler rectifier circuit is used to provide gate drive voltage, then sufficient turn-on voltage can be achieved, but the circuit cannot effectively turn off GaN FETs which require negative gate voltage

Engineering Contradiction:
Improvegate turn-off capabilityVSAvoidpower supply circuit
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

Instead of using a voltage-doubler rectifier that only provides positive voltage, the patent inverts the approach by using a split power supply configuration with a center-tapped transformer that provides both positive and negative gate drive voltages, enabling effective GaN FET turn-off.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent changes the voltage parameter of the gate drive circuit from unipolar (positive only) to bipolar (positive and negative), allowing the gate voltage to swing between positive values for turn-on and negative values for turn-off, which is essential for GaN FET operation.

Inventive Principle:
Principle #35Parameter changes

3Strength

If a single stage SSR is used, then the circuit is simple, but the blocking voltage is limited by the single MOSFET or GaN FET breakdown voltage

Engineering Contradiction:
Improveblocking voltageVSAvoidcircuit architecture
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent implements a cascaded SSR architecture where multiple SSR stages are nested within each other, with each stage contributing to the overall blocking voltage. This nesting approach allows the system to achieve high voltage blocking capability while maintaining a modular and relatively simple circuit structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent transitions from a single-stage to a multi-stage cascaded architecture, adding the dimension of series-connected voltage blocking stages, which multiplies the overall blocking voltage capability while keeping each individual stage relatively simple.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively controls GaN FETs by ensuring full gate turn-off and enhances blocking voltage, providing a low-cost solution for solid state relay applications.

Implementation Method 1

The positive supply of the split power supply provides a voltage for application to the gate of a FET 304 for supplying power to a load. The negative supply of the split power supply provides a negative voltage for turning off a control transistor 306.

Methodology Applied
Scientific EffectElectrical voltage control: Electric Field

Implementation Method 2

The control transistor prevents the FET from conducting power to the load when the driver circuit is turned off.

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Implementation Method 3

The driver circuit is provided in a cascaded embodiment to increase the blocking voltage of the solid-state relay.

Methodology Applied
Scientific EffectVoltage blocking: Electric Field

Data Source

PatentUS12463638B2Driver circuit for GaN FET solid state relay
Publication Date: 2025.11.04 EFFICIENT POWER CONVERSION CORP
  • US12463638B2 patent drawing
  • US12463638B2 patent drawing
  • US12463638B2 patent drawing

AI summary

A driver circuit for a solid-state relay which includes a split power supply. The positive supply of the split power supply provides a voltage for application to the gate of a power FET for supplying power to a load. The negative supply of the split power supply provides a negative voltage for turning off a control transistor. The control transistor prevents the power FET from conducting power to the load when the driver circuit is turned off. The circuit is particularly adapted for driving a power GaN FET solid state relay. The circuit is provided in a cascaded embodiment to increase the blocking voltage of the solid-state relay.