GaN Ridge Gate Structure for Lower Leak Normally-Off HEMTs

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Solution Overview

Problem

Nitride semiconductor HEMTs with a normally-off type operation face issues with gate leak current, which affects the necessary gate voltage, power consumption, and heat generation, especially in high-frequency switching applications.

Innovation Solution

A nitride semiconductor device with a nitride semiconductor gate layer having a ridge portion in the [110] direction of the semiconductor crystal structure, surrounded by a source electrode and coupled by a ridge coupling portion, and an insulating film between the gate and nitride semiconductor gate layer, reduces gate leak current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a p type GaN gate layer of ridge shape is used to eliminate the channel and achieve normally-off operation, then the device can be applied to power devices, but a gate leak current flows from the gate electrode to the source electrode via the p type GaN layer

Engineering Contradiction:
Improvenormally-off operation capabilityVSAvoidgate leak current
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The gate structure is segmented into multiple components: a gate insulating film layer, a nitride semiconductor gate layer with ridge portions, and a gate electrode. The ridge portions are separated by intervals and positioned at specific crystal orientations, creating discrete conduction path blocks that reduce overall gate leak current while maintaining normally-off operation capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The nitride semiconductor gate layer is designed with non-uniform properties: ridge portions with specific crystal orientations ([110] direction) are positioned at intervals, while other regions have different characteristics. This local variation in crystal orientation and structure creates regions of low gate leak current density that reduce overall gate leak current

Inventive Principle:
Principle #3Local quality

2Device complexity

If the gate leak current is large, then the device structure is simpler, but the gate voltage necessary for obtaining desired on resistance cannot be secured and power consumption increases

Engineering Contradiction:
Improvegate structure simplicityVSAvoidpower consumption
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The invention changes key parameters of the gate structure: the nitride semiconductor gate layer is oriented with its length direction in the <110> crystal direction, ridge portions are positioned at specific intervals, and the gate insulating film has controlled thickness (5nm-50nm). These parameter changes reduce gate leak current density, enabling lower power consumption and better gate voltage control

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If the gate leak current is large, then the device structure is simpler, but heat generation increases in power circuit and control circuit portions

Engineering Contradiction:
Improvegate structure simplicityVSAvoidheat generation
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The nitride semiconductor gate layer employs local quality variation through ridge portions with specific crystal orientations (<110> direction) positioned at intervals. These locally optimized regions reduce gate leak current density, thereby reducing heat generation in the gate structure and surrounding circuit portions while maintaining overall structural simplicity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The configuration effectively minimizes gate leak current, ensuring stable operation and reduced heat generation in high-frequency switching applications.

Implementation Method 1

a length direction of the ridge portion is a <110> direction of a semiconductor crystal structure that constitutes the second nitride semiconductor layer

Methodology Applied
Scientific EffectCrystal orientation effect: Anisotropy

Data Source

PatentUS11908927B2Nitride semiconductor device
Publication Date: 2024.02.20 ROHM CO LTD
  • US11908927B2 patent drawing
  • US11908927B2 patent drawing
  • US11908927B2 patent drawing

AI summary

A nitride semiconductor device 1 includes a first nitride semiconductor layer 13 that constitutes an electron transit layer, a second nitride semiconductor layer 14 that is formed on the first nitride semiconductor layer and constitutes an electron supply layer, a nitride semiconductor gate layer 15 that is disposed on the second nitride semiconductor layer, has a ridge portion 15A at least at a portion thereof, and contains an acceptor type impurity, a gate electrode 4 that is disposed at least on the ridge portion of the nitride semiconductor gate layer, a source electrode 3 that is disposed on the second nitride semiconductor layer and has a source principal electrode portion 3A parallel to the ridge portion, and a drain electrode 5 that is disposed on the second nitride semiconductor layer and has a drain principal electrode portion 5A parallel to the ridge portion. A length direction of the ridge portion is a [110] direction of a semiconductor crystal structure that constitutes the second nitride semiconductor layer.