Monolithic GaN-SiC IC Chip Layout for High-Voltage Integration

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Solution Overview

Problem

Current semiconductor technologies face challenges in integrating multiple types of transistors with different structures and material systems on a single chip, particularly for high-power electronics, as standard CMOS circuitry using materials other than SiC cannot withstand higher voltages, limiting the feasibility of monolithic IC chips for high-frequency applications like X-band panel radar.

Innovation Solution

A monolithic IC chip is developed that integrates transistors of different structures and material systems, such as GaN and SiC, on a single substrate, including a GaN power amplifier, SiC drain modulator, and CMOS devices, allowing for higher yield and smaller form factor, with specific layer configurations and material combinations like GaN, AlGaN, and SiC, enabling operation at higher voltages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If standard CMOS circuitry using materials other than SiC is used, then manufacturing complexity is reduced, but voltage tolerance decreases and cannot withstand higher voltages

Engineering Contradiction:
Improvemanufacturing complexityVSAvoidvoltage tolerance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent segments the IC chip into multiple regions with different material systems: a first region containing GaN-based transistors for high-voltage power amplification and a second region containing SiC-based transistors for high-voltage switching. This segmentation allows each region to be optimized for its specific function while maintaining overall monolithic integration on a single chip substrate.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If multiple transistors of different structures and material systems are integrated on a single chip, then device functionality and voltage tolerance are improved, but manufacturing complexity increases

Engineering Contradiction:
Improvedevice functionalityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by assigning different material compositions and structural characteristics to different regions of the chip. The GaN region uses specific layer structures optimized for high-frequency power amplification, while the SiC region uses structures optimized for high-voltage switching, allowing each local area to have the precise properties needed for its function.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials by integrating multiple semiconductor material systems (GaN and SiC) on a single chip substrate. This composite approach combines the high-frequency capabilities of GaN with the high-voltage breakdown characteristics of SiC, creating a multi-functional device that leverages the strengths of each material system.

Inventive Principle:
Principle #40Composite materials

3Area of stationary object

If a monolithic IC chip integrates multiple devices of different material systems, then the chip can fit within smaller spaces, but manufacturing precision requirements increase

Engineering Contradiction:
Improvechip areaVSAvoidintegration precision
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent utilizes vertical dimensionality by forming three-dimensional heterostructure layer systems in both the GaN and SiC regions. Multiple functional layers are stacked vertically within each material region, allowing complex device functionality to be achieved in the vertical dimension rather than requiring increased horizontal footprint, thus maintaining compact chip area while accommodating multiple device types.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20140028387A1Monolithic integrated circuit chip integrating multiple devices
Publication Date: 2014.01.30 RAYTHEON CO
  • US20140028387A1 patent drawing
  • US20140028387A1 patent drawing
  • US20140028387A1 patent drawing

AI summary

A monolithic integrated circuit (IC) chip containing a plurality of transistors, including: a substrate; a first transistor on the substrate; and a second transistor integrally formed on the substrate with the first transistor, the second transistor having a different structure than the first transistor, wherein the first transistor includes a first material system and the second transistor includes a second material system different from the first material system. The monolithic IC chip may further include a third transistor integrally formed on the substrate with the first and second transistors. The first transistor may include gallium nitride (GaN) and the second and third transistors may include silicon carbide (SiC).