GaN-on-SiC Power Structure With Integrated Schottky Freewheeling Path

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Solution Overview

Problem

Existing power semiconductor devices, particularly MOSFETs, face challenges in improving efficiency and withstanding high forward voltages due to limitations in their structural modifications.

Innovation Solution

A power device is manufactured by integrating a field-effect transistor with a Schottky diode, utilizing a silicon carbide substrate doped with N-type and P-type dopants, and incorporating a gallium nitride epitaxial layer to form a Schottky diode between the source and drain, reducing thermal mismatch and enhancing voltage withstand.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If MOSFET structure is modified to improve efficiency, then electrical power conversion efficiency is improved, but forward voltage withstanding capability deteriorates

Engineering Contradiction:
Improveelectrical power conversion efficiencyVSAvoidforward voltage withstanding capability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent combines a field-effect transistor with a Schottky diode into a single integrated device structure. The Schottky diode is formed by creating a Schottky barrier contact between a metal layer and the semiconductor substrate, while the field-effect transistor components (gate, source, drain) are integrated on the same substrate. This merging allows the device to simultaneously achieve high efficiency through the field-effect transistor's low on-resistance and high forward voltage withstanding capability through the Schottky diode's inherent properties.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs composite material structure by combining different semiconductor materials and metal layers. Specifically, it uses a semiconductor substrate with specific doping regions, gate materials, source/drain materials, and Schottky barrier metal layers. The Schottky barrier contact is formed between a metal layer and the doped semiconductor region, creating a heterostructure that provides both low forward voltage drop and high reverse blocking capability, thus resolving the contradiction between efficiency and voltage withstanding.

Inventive Principle:
Principle #40Composite materials

2Reliability

If Schottky diode is integrated with field-effect transistor, then forward voltage resistance is improved, but device complexity increases

Engineering Contradiction:
Improveforward voltage resistanceVSAvoiddevice structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The Schottky diode and field-effect transistor are merged into a single integrated device where shared components reduce overall complexity. The source region of the field-effect transistor serves dual purposes: as the source contact for the transistor and as the anode contact for the Schottky diode. The gate structure controls both the transistor channel and influences the Schottky barrier formation, reducing the need for separate control mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Several components perform multiple functions: the doped semiconductor substrate serves as both the transistor channel region and the Schottky diode anode; the gate structure controls transistor operation while also influencing the Schottky barrier height; the source/drain regions function as both transistor contacts and diode terminals. This multi-functionality reduces the total number of discrete components needed, thereby managing device complexity while achieving high forward voltage resistance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integration of a Schottky diode with the field-effect transistor allows for greater forward voltage resistance and improved efficiency by releasing inductance current, leveraging the properties of gallium nitride and silicon carbide materials.

Implementation Method 1

utilizing a silicon carbide substrate doped with N-type and P-type dopants, and incorporating a gallium nitride epitaxial layer to form a Schottky diode between the source and drain, reducing thermal mismatch

Methodology Applied
Scientific EffectThermal mismatch reduction: Thermal Expansion

Implementation Method 2

providing an electrical substrate having a first surface and a second surface that is opposite to the first surface, and an electrode layer that is located on the second surface, the electrical substrate further having an epitaxial drift layer, and the epitaxial drift layer being doped with a first electrically conductive dopant; doping the first surface with a second electrically conductive dopant to form a plurality of doping regions

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 3

filling a second electrically conductive material in the first trench to form a source contact at the first end opening, and form a Schottky barrier contact at the second end opening

Methodology Applied
Scientific EffectSchottky barrier: Conduction (electrical)

Data Source

PatentUS12446256B2Power device and method for manufacturing the same
Publication Date: 2025.10.14 NIKO SEMICON
  • US12446256B2 patent drawing
  • US12446256B2 patent drawing
  • US12446256B2 patent drawing

AI summary

A power device and a method for manufacturing the power device are provided. The power device includes an electrical substrate, an epitaxial compound layer, a plurality of gates, a passivation layer, an electrically conductive body, a drain, and a field plate. The electrical substrate has a first surface, an epitaxial drift layer, and a plurality of doping regions. The doping regions are located below the first surface. The epitaxial compound layer is located on the electrical substrate. The gates are located on the epitaxial compound layer. The passivation layer covers the gates and the epitaxial compound layer. The electrically conductive body penetrates the passivation layer and the epitaxial compound layer and extends to the first surface. The drain penetrates the passivation layer and extends to the epitaxial layer. The field plate is located on the passivation layer, shields the gates, and connects to the electrically conductive body.