GaN-on-Silicon Trench Integration for System Efficiency

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Solution Overview

Problem

Current semiconductor technologies face challenges in integrating Gallium Nitride (GaN) structures with semiconductor devices on a single chip, limiting the efficiency and performance of optoelectronic and high-power devices due to material incompatibilities and structural limitations.

Innovation Solution

A semiconductor structure is developed with a silicon substrate featuring a trench for epitaxial growth of a Gallium-Nitride layer, which is then integrated with semiconductor structures, allowing for coplanar surfaces and the potential inclusion of an Aluminum-Gallium-Nitride layer, enabling efficient embedding of GaN regions within the substrate and facilitating the creation of both GaN and semiconductor devices on a single substrate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If GaN structures are integrated with semiconductor devices on a single chip, then system efficiency and device performance are improved, but material incompatibilities and structural limitations cause integration challenges

Engineering Contradiction:
Improvesystem efficiencyVSAvoidintegration complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the substrate into distinct regions: a first substrate region for semiconductor devices and a second substrate region for GaN structures. This segmentation allows each material to be processed and integrated in its optimal environment, reducing integration complexity while maintaining system efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different material properties and structural configurations to different regions of the substrate. The semiconductor devices are fabricated with properties optimized for their function, while GaN structures are configured with properties optimized for their specific applications, allowing both to coexist on the same chip without compromising performance.

Inventive Principle:
Principle #3Local quality

2Length of moving object

If GaN and semiconductor devices are developed in parallel on a single substrate, then material distances are reduced and performance is improved, but voltage drop increases

Engineering Contradiction:
Improvematerial distanceVSAvoidvoltage drop
Core Design Contradiction:
Length of moving objectVSLoss of energy

Solution Approach 1:

The patent introduces an intermediary structure or configuration between the GaN devices and semiconductor devices that manages electrical connections and minimizes voltage drop. This intermediary element allows the short material distances to be maintained while compensating for the energy loss through its specific electrical properties or configuration.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If a trench is created in the silicon substrate for epitaxial growth of GaN layer, then GaN structures can be embedded in the substrate, but the substrate structure becomes more complex

Engineering Contradiction:
ImproveGaN embedding capabilityVSAvoidsubstrate structure
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent creates the trench in the silicon substrate in advance, before the epitaxial growth of the GaN layer. This preliminary action prepares the substrate structure to receive and accommodate the GaN layer, making the subsequent embedding process easier and more straightforward despite the increased substrate complexity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This integration reduces voltage drop and enhances overall system efficiency by allowing for the parallel development and integration of GaN and semiconductor devices, improving performance and reducing material distances between them.

Implementation Method 1

A gallium-nitride layer may be located in the trench

Methodology Applied
Scientific EffectEpitaxial growth: Epitaxy

Data Source

PatentUS9911602B2Embedded gallium-nitride in silicon
Publication Date: 2018.03.06 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US9911602B2 patent drawing
  • US9911602B2 patent drawing
  • US9911602B2 patent drawing

AI summary

A method and structure for integrating gallium nitride into a semiconductor substrate. The method may also include means for isolating the gallium nitride from the semiconductor substrate.