GaN Epitaxial Substrate with AlGaN Buffer for Current Collapse Suppression

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Solution Overview

Problem

Current nitride semiconductor HEMT structures using semi-insulating GaN substrates face issues with current collapse due to diffusion of acceptor elements like Fe, Mg, and Zn, which act as electron traps, leading to reduced performance.

Innovation Solution

A semi-insulating free-standing GaN substrate with a dislocation density of 5.0×10^7 cm^-2, doped with Zn, is used in conjunction with a diffusion suppressing AlpGa1-pN buffer layer (0.7≤p≤1) to prevent Zn diffusion into the channel layer, maintaining a Zn concentration of ≤1×10^16 cm^-3, thereby reducing current collapse.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a semi-insulating GaN substrate doped with Zn is used to achieve low cost and high quality, then the substrate quality is improved, but Zn diffuses into the channel layer causing current collapse

Engineering Contradiction:
Improvecurrent collapseVSAvoidZn diffusion
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

An AlN buffer layer is introduced as an intermediary between the Zn-doped semi-insulating GaN substrate and the AlGaN channel layer. This buffer layer acts as a diffusion barrier that prevents Zn atoms from migrating into the channel layer, thereby eliminating the harmful effect of Zn diffusion while maintaining the benefits of using a semi-insulating substrate.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a diffusion barrier layer is added to prevent Zn diffusion, then current collapse is suppressed, but the device structure becomes more complex

Engineering Contradiction:
Improvecurrent collapseVSAvoidlayer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The buffer layer's composition and thickness are optimized to achieve the necessary diffusion barrier function. By controlling the Al content and thickness parameters of the buffer layer, the patent achieves effective Zn diffusion prevention while keeping the additional structure minimal and manageable.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The implementation effectively suppresses current collapse in HEMT elements, enhancing their performance by maintaining low Zn concentration in the channel layer and improving the epitaxial substrate's crystalline quality.

Implementation Method 1

the buffer layer is a diffusion suppressing layer formed of AlpGa1-pN (0.7≤p≤1) having a thickness of 1 nm to 100 nm, and suppresses the diffusion of Zn from the free-standing substrate into the channel layer

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS10580646B2Epitaxial substrate for semiconductor elements, semiconductor element, and manufacturing method for epitaxial substrates for semiconductor elements
Publication Date: 2020.03.03 NGK INSULATORS LTD
  • US10580646B2 patent drawing
  • US10580646B2 patent drawing
  • US10580646B2 patent drawing

AI summary

An epitaxial substrate for semiconductor elements is provided which suppresses the occurrence of current collapse. The epitaxial substrate for the semiconductor elements includes: a semi-insulating free-standing substrate formed of GaN doped with Zn; a buffer layer adjacent to the free-standing substrate; a channel layer adjacent to the buffer layer; and a barrier layer provided on an opposite side of the buffer layer with the channel layer therebetween, wherein the buffer layer is a diffusion suppressing layer formed of AlpGa1-pN (0.7≤p≤1) and suppresses diffusion of Zn from the free-standing substrate into the channel layer.