GaN Crystal Substrate Doping for Low Voltage and High Optical Output

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Solution Overview

Problem

GaN crystal substrates used in light-emitting devices have high light absorption coefficients, leading to reduced optical output, and sapphire substrates cannot form electrodes on their back surfaces due to insulating properties, increasing driving voltage.

Innovation Solution

A GaN crystal substrate with a diameter of at least 20 mm and thickness of 70 μm to 450 μm, featuring a light absorption coefficient of 7 cm−1 to 68 cm−1 for wavelengths between 375 nm and 500 nm, and doped with elements like oxygen, carbon, or silicon, fabricated using a method involving GaAs substrates and HVPE growth to reduce absorption and enhance conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a GaN crystal substrate is used as the substrate for a light-emitting device, then it is possible to form the electrode on the back surface of the GaN crystal substrate having a large cross section and reduce the driving voltage, but the light emitted from the light-emitting layer would be absorbed by the GaN crystal substrate in a greater amount, degrading the optical output

Engineering Contradiction:
Improvedriving voltageVSAvoidoptical output
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The invention changes the physical and chemical parameters of the GaN crystal substrate, specifically controlling the carrier concentration to be between 5×10^17 cm^-3 and 2×10^19 cm^-3, and incorporating dopants (O, C, S, or Si) at controlled concentrations. These parameter changes reduce the light absorption coefficient to 7-68 cm^-1 while maintaining electrical conductivity, thereby resolving the contradiction between reduced driving voltage and maintained optical output.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite structure by incorporating multiple dopant elements (O, C, S, Si) into the GaN crystal lattice at controlled concentrations. This composite doping approach allows simultaneous optimization of electrical and optical properties, achieving both low driving voltage and high optical output by balancing carrier concentration with light absorption characteristics.

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If a sapphire substrate is used as the substrate for a light-emitting device, then the light absorption is reduced, but it is not possible to form an electrode on the back surface of the sapphire substrate due to high insulating property, increasing the driving voltage

Engineering Contradiction:
Improveoptical outputVSAvoiddriving voltage
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The invention transforms the sapphire substrate's insulating properties by using GaN crystal substrate with controlled carrier concentration (5×10^17 cm^-3 to 2×10^19 cm^-3) and dopant incorporation. This parameter change enables electrical conductivity sufficient for back-surface electrode formation while maintaining optical transparency, thus resolving the contradiction between optical output and driving voltage.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the carrier concentration of the GaN crystal substrate is increased to reduce driving voltage, then the electrical conductivity improves, but the light absorption coefficient increases, reducing optical output

Engineering Contradiction:
Improvedriving voltageVSAvoidoptical output
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The invention optimizes the carrier concentration parameter to a specific range (5×10^17 cm^-3 to 2×10^19 cm^-3) and combines it with controlled dopant incorporation (O, C, S, or Si at 10^18 to 10^20 atoms/cm³). This precise parameter control achieves the optimal balance between electrical conductivity for low driving voltage and light absorption coefficient for high optical output.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses composite doping with multiple elements (O, C, S, Si) at controlled concentrations to achieve simultaneous optimization of electrical and optical properties. The composite dopant structure allows independent control of carrier concentration and light absorption, resolving the contradiction between conductivity and optical transparency.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a GaN crystal substrate with reduced light absorption and lower driving voltage for light-emitting devices, while maintaining mechanical strength and optical output, achieving improved performance in light-emitting devices.

Implementation Method 1

the GaN crystal substrate has a light absorption coefficient of not less than 7 cm−1 and not more than 68 cm−1 for light in a wavelength range of not less than 375 nm and not more than 500 nm

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

epitaxially growing a GaN crystal layer on the GaN buffer layers by HVPE

Methodology Applied
Scientific EffectHVPE growth: Chemical Vapour Deposition

Data Source

PatentUS7928447B2GaN crystal substrate, fabricating method of GaN crystal substrate, and light-emitting device
Publication Date: 2011.04.19 SUMITOMO ELECTRIC INDUSTRIES LTD
  • US7928447B2 patent drawing
  • US7928447B2 patent drawing
  • US7928447B2 patent drawing

AI summary

A GaN crystal substrate is provided, which has a diameter of not less than 20 mm and a thickness of not less than 70 μm and not more than 450 μm, and has a light absorption coefficient of not less than 7 cm−1 and not more than 68 cm−1 for light in the wavelength range of not less than 375 nm and not more than 500 nm. A fabricating method of the GaN crystal substrate, and a light-emitting device fabricated using the GaN crystal substrate are also provided.