GaN Transistor Packaging with Integrated Matching Network

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Solution Overview

Problem

Current semiconductor devices, particularly those using gallium nitride materials, face challenges in achieving high gain, efficiency, and output power due to limitations in impedance matching and packaging materials, which affect their performance in RF power applications such as 3G and wideband power applications.

Innovation Solution

A packaged semiconductor device is developed using a polymeric material package that includes a gallium nitride transistor structure and a separate matching network component, optimized for impedance transformation, high gain, and efficient power amplification, with the polymeric material providing electrical and mechanical support and encapsulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If gallium nitride transistor structures are used for RF power applications, then high gain and efficiency are achieved, but impedance matching limitations reduce output power performance

Engineering Contradiction:
Improveoutput powerVSAvoidimpedance matching complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

A polymeric material package is introduced as an intermediary component between the gallium nitride transistor and the external circuit. This package includes integrated matching network components that mediate the impedance transformation, converting the complex impedance of the GaN transistor to a standard 50-ohm output. This resolves the impedance matching limitation while maintaining high output power performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent merges the transistor structure, matching network components, and packaging into a single integrated unit. The polymeric material package encapsulates both the gallium nitride transistor and the matching network components, combining multiple functions (amplification, impedance matching, and protection) into one device. This reduces the overall system complexity while achieving high output power.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If conventional packaging materials are used, then manufacturing is simplified, but electrical performance and heat dissipation are insufficient for high power applications

Engineering Contradiction:
Improveelectrical performanceVSAvoidpackaging complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs a polymeric material package that serves as a composite structure combining electrical insulation, mechanical support, and thermal management functions. This polymeric package integrates matching network components and provides both electrical performance optimization and heat dissipation pathways, meeting the demanding requirements of high power RF applications while maintaining manufacturability.

Inventive Principle:
Principle #40Composite materials

3Use of energy by moving object

If impedance matching is optimized for high gain, then efficiency improves, but device complexity increases due to separate matching network components

Engineering Contradiction:
Improveenergy efficiencyVSAvoidstructure complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent combines the matching network components with the transistor package into a single integrated structure. The polymeric material package encapsulates both the gallium nitride transistor and the matching network components, merging multiple functions into one device. This integration maintains the energy efficiency benefits of optimized impedance matching while reducing the overall structural complexity and improving reliability.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS8358005B2Packaged gallium nitride material transistors and methods associated with the same
Publication Date: 2013.01.22 MACOM TECH SOLUTIONS HLDG INC
  • US8358005B2 patent drawing
  • US8358005B2 patent drawing
  • US8358005B2 patent drawing

AI summary

The invention provides semiconductor material (e.g., gallium nitride material) devices (e.g., transistors) and methods associated with the same. The devices may be supported within a package that is formed, in part, of a polymeric material. In other embodiments, the devices may be mounted to a support (e.g., circuit board) and a polymeric material may encapsulate a portion of the device extending from the support.