Railcar Gangway Spring Layout for Self-Returning Alignment

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Solution Overview

Problem

Gangways connecting cars in multi-car vehicles face challenges in returning to a normal position after navigating bends, as existing elastic connection elements influence their alignment and stability.

Innovation Solution

Incorporating a spring element with non-parallel connections between key elements of the gangway, such as vehicle mounting plates and frames, to introduce restoring forces that facilitate the gangway's return to a preferred shape and alignment when cars are in a straight line configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a connection element elastically connects the frames of the gangway, then the gangway can adapt to relative position changes between cars, but the gangway's ability to return to a normal position after navigating bends is compromised

Engineering Contradiction:
Improveadaptability to relative position changesVSAvoidalignment stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The gangway is divided into multiple independent frames (first frame, second frame, third frame) connected by elastic connection elements. This segmentation allows each frame to move independently while maintaining overall structural integrity, enabling the gangway to adapt to relative position changes between cars while preserving stability through the distributed elastic connections.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The elastic connection elements change their mechanical parameters (flexibility, stiffness) based on the operational state. During normal operation, they provide sufficient elasticity for position adaptation, while during bending recovery, the geometric arrangement of the frames and connection elements creates restoring forces that return the gangway to its normal alignment.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the gangway uses existing elastic connection elements between frames, then flexibility is improved, but proper alignment and stability when cars are in a straight line configuration deteriorates

Engineering Contradiction:
ImproveflexibilityVSAvoidalignment precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The elastic connection elements are arranged in an asymmetric geometric configuration between the frames. This asymmetric arrangement creates directional restoring forces that specifically act to return the gangway to its normal aligned position after bending, while still allowing flexibility during normal operation. The non-uniform distribution of elastic connections provides both flexibility and alignment precision.

Inventive Principle:
Principle #4Asymmetry

3Device complexity

If the gangway structure is simplified without additional alignment mechanisms, then device complexity is reduced, but the ability to return to normal position after bends is insufficient

Engineering Contradiction:
Improvestructural complexityVSAvoidreturn-to-position reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The gangway structure is designed to be self-aligning through the geometric arrangement of its frames and elastic connection elements. The restoring forces required to return the gangway to its normal position are generated automatically by the elastic connections themselves during the bending and recovery process, without requiring external alignment mechanisms or additional active control systems.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the gangway's ability to return to a normal position, ensuring proper alignment and stability when cars are in a straight line, improving the overall performance and usability of multi-car vehicle systems.

Implementation Method 1

a spring element (14) connected with a first end (15) to a first connection point (16) on the first element and connected with a second end (17) to a second connection point (18) on the second element

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11745772B2Gangway for connecting a first car of a multi-car vehicle to a second car
Publication Date: 2023.09.05 DELLNER COUPLERS
  • US11745772B2 patent drawing
  • US11745772B2 patent drawing
  • US11745772B2 patent drawing

AI summary

A gangway for connecting a first car of a multi-car vehicle to a second car, the gangway having a first element and a second element of a group of elements comprised of a first vehicle mounting plate at a first end for mounting the gangway to the first car, a second vehicle mounting plate at a second end for mounting the gangway to the second car, a center frame and a hoop between the first and second vehicle mounting plates, whereby the gangway has a normal position in which the first element has a predefined position relative to the second element, a spring element is connected to a first connection point on the first element and to a second connection point on the second element, whereby in the normal position of the gangway the first connection point is at a different height compared to second connection point, and/or is arranged either further outward or further inward than the second connection point.