Gantry Control Circuitry for Vertical Misalignment Detection

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Solution Overview

Problem

Conventional standing-state radiography X-ray CT apparatuses face misalignment issues due to mechanical malfunctions or physical factors, leading to increased X-ray exposure and potential harm to subjects, as well as apparatus malfunctions, when imaging in a standing or sitting position.

Innovation Solution

A medical image diagnostic apparatus with a gantry, columns, gantry drive motors, position detectors, and gantry control circuitry that determines possible gantry movement based on misalignment between support positions, allowing for real-time adjustment and interlocking to prevent unsafe operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If synchronous control is applied to mechanism units in two columns to drive the gantry vertically, then the gantry can be positioned accurately for imaging, but misalignment may still occur due to mechanical malfunctions or physical factors, leading to increased X-ray exposure and potential harm to subjects

Engineering Contradiction:
Improvegantry positioning accuracyVSAvoidX-ray exposure to subject
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary detection of misalignment between columns before imaging begins. The detection unit measures the relative position of columns in advance, and if misalignment exceeds a predetermined threshold, the system prevents imaging operation from starting, thereby avoiding unnecessary X-ray exposure to subjects while maintaining the capability for accurate positioning when conditions are suitable

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors the relative positions of columns through position detectors and compares them against predetermined thresholds. When misalignment is detected, feedback is provided to the control unit which then prevents gantry operation or alerts the operator, creating a closed-loop safety mechanism that reduces harmful X-ray exposure while preserving imaging accuracy when alignment is adequate

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If the gantry is driven vertically by mechanism units in two columns, then imaging in standing or sitting positions is enabled, but misalignment between columns may cause apparatus malfunction or harm to subjects

Engineering Contradiction:
Improveimaging position flexibilityVSAvoidapparatus operation safety
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

Before allowing the gantry to operate in versatile imaging positions, the system performs preliminary detection of column alignment. The detection unit measures relative column positions in advance, and only when misalignment is within acceptable thresholds does the system permit imaging operations, thereby maintaining apparatus reliability while preserving imaging position flexibility

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control unit receives continuous feedback from position detectors about column alignment status. When misalignment exceeds safety thresholds, the system provides feedback to prevent gantry operation in standing or sitting positions, creating a safety mechanism that maintains reliability without permanently limiting operational versatility

Inventive Principle:
Principle #23Feedback

3Object-affected harmful factors

If misalignment detection and interlocking control are implemented, then subject safety and apparatus protection are improved, but the system complexity increases due to additional detection units and control mechanisms

Engineering Contradiction:
Improveharm to subjectVSAvoidcontrol system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The control unit performs multiple functions: it controls gantry operation, processes position detection signals, determines misalignment status, and executes interlocking control to prevent harmful operations. By making the control unit multi-functional rather than adding separate dedicated safety systems, the patent reduces overall device complexity while maintaining subject safety

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The detection units are integrated into the existing column structure, and the control unit uses the same processing capabilities for both imaging control and safety monitoring. The system essentially monitors and protects itself using existing computational resources, avoiding the need for entirely separate safety subsystems and thereby minimizing increases in device complexity

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10537296B2Medical image diagnostic apparatus
Publication Date: 2020.01.21 CANON MEDICAL SYST CORP
  • US10537296B2 patent drawing
  • US10537296B2 patent drawing
  • US10537296B2 patent drawing

AI summary

According to one embodiment, a medical image diagnostic apparatus includes a gantry, columns, gantry drive motors, position detectors, and gantry control circuitry. The gantry has a bore along a vertical direction. The columns movably support the gantry along the vertical direction, with one end of the bore facing a floor surface and the gantry being interposed between the columns. The gantry drive motors move the gantry along the vertical direction. The position detectors detect support positions at which the gantry is supported in each of the columns. The gantry control circuitry determines whether or not movement of the gantry along the vertical direction is possible, based on information regarding misalignment between the support positions.