Gap Sub for Direct Coupling Mitigation in Electromagnetic Ranging

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Solution Overview

Problem

Electromagnetic sensor systems in wellbore operations face challenges with undesired direct coupling between electromagnetic sources and receivers due to conduction currents on conductive bodies, which can overshadow signals from the formation, requiring effective methods to mitigate these direct signals.

Innovation Solution

The implementation of gap subs with controlled voltage and current management to cancel out conductive body currents, allowing for the shifting of current cancellation to the receiver location, thereby reducing direct signal interference and enhancing signal clarity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If electromagnetic ranging tools inject current into the conductive member to obtain current for ranging, then the direct signal is enhanced for detection, but the direct signal overshadows secondary signals from formation and target wellbore

Engineering Contradiction:
Improveranging detection capabilityVSAvoiddirect signal interference
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The conductive body is segmented into multiple sections by inserting gap subs at specific locations. These gap subs create electrical isolation between sections, preventing direct current flow along the conductive body while allowing controlled current injection for ranging operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Gap subs serve as intermediary components between different sections of the conductive body. They provide controlled electrical isolation and enable current cancellation through voltage control, mediating between the need for current injection and the need to prevent direct signal interference.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-generated harmful factors

If gap subs are implemented to prevent current flow through the conductive body, then direct signal propagation is blocked, but control mechanisms are needed to manage voltage and current through the gap sub

Engineering Contradiction:
Improvedirect signal propagationVSAvoidvoltage and current control system
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The system employs feedback control mechanisms where the voltage across the gap sub is adjusted based on measured current levels. This feedback loop enables automatic current cancellation at the receiver location while maintaining simple gap sub hardware design.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes electrical parameters (voltage and current) through the gap sub to achieve current cancellation. By adjusting these parameters based on operational conditions, the system maintains effectiveness without requiring complex mechanical or structural modifications.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If current is cancelled at the gap sub location, then direct signal is reduced at that point, but the cancellation effect may not extend to the receiver location

Engineering Contradiction:
Improvedirect signal at gap subVSAvoidsignal clarity at receiver
Core Design Contradiction:
Object-generated harmful factorsVSMeasurement precision

Solution Approach 1:

The gap sub acts as an intermediary that controls current flow to achieve cancellation specifically at the receiver location. By positioning the gap sub at an optimal distance from the receiver and controlling its voltage, the system extends the cancellation effect from the gap sub location to the receiver location.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system transitions from spatial proximity-based cancellation to electrical field-based cancellation. By controlling voltage and current through the gap sub, the cancellation effect is extended along the conductive body to the receiver location, effectively using the electrical dimension to overcome spatial separation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively limits axial current strength near the receiver, reducing direct signal interference and allowing for more accurate measurement and location determination of target wellbores, improving the dynamic range and precision in wellbore operations.

Implementation Method 1

inducing a current on a conductive member by transmitting electromagnetic fields by coil antennas positioned in a second wellbore. The injection of current from the electromagnetic ranging tools may induce a current along the conductive body

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

controls may be implemented to control the movement of voltage and/or current through the gap sub, which may allow an operator to cancel out current at any position along the conductive body

Methodology Applied
Scientific EffectElectrical conduction control: Conduction (electrical)

Data Source

PatentEP3542029B1Active gap sub
Publication Date: 2023.09.20 HALLIBURTON ENERGY SERVICES INC
  • EP3542029B1 patent drawingFigure 1
  • EP3542029B1 patent drawingFigure 2~3
  • EP3542029B1 patent drawingFigure 4~5

AI summary

A method and system for mitigating direct coupling. A method of mitigating direct coupling may comprise disposing an electromagnetic sensor system in a wellbore. The electromagnetic sensor system may comprises a receiver disposed on a conductive body and a gap sub disposed at another location on the conductive body. Exciting an electromagnetic source to inject an electrical current into a formation. Exciting the gap sub to achieve a small current condition at the selected point. Performing a first measurement at a receiver. Interpreting the first measurement to calculate a formation or pipe parameter and using the formation or pipe parameter to adjust at least one parameter of a well operation. A system of mitigating direct coupling may comprise a conductive body may comprise a gap sub, a controller, a voltage source, a receiver, and an information handling system. The information handling system may be operable to cancel current.