Gap Sub Impedance Control for Electromagnetic Wellbore Sensing

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Solution Overview

Problem

Electromagnetic induction tools in wellbore operations face challenges with undesired direct coupling between electromagnetic sources and receivers due to conduction currents on metallic bottom hole assemblies, which overshadow desired signals from the formation.

Innovation Solution

The implementation of an electromagnetic sensor system with an insulated section, or gap sub, between the electromagnetic source and receiver, allowing for impedance adjustment to alter the electromagnetic field path and reduce direct current propagation, thereby mitigating direct coupling and enhancing signal sensitivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If electromagnetic induction tools are used to determine direction and distance between wellbores, then wellbore location information can be obtained, but direct signals from conduction currents on the bottom hole assembly overshadow formation and target wellbore signals

Engineering Contradiction:
Improvesignal detection accuracyVSAvoiddirect signal interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The bottom hole assembly is segmented into multiple electrical isolation sections (gap subs) that divide the continuous conductive path into isolated segments. This segmentation prevents conduction currents from flowing along the entire length of the bottom hole assembly, thereby reducing direct signal coupling between electromagnetic sources and receivers while maintaining the ability to detect formation and target wellbore signals.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Electrical isolation sections (gap subs) are introduced as intermediary elements between electromagnetic sources and receivers on the bottom hole assembly. These gap subs act as mediators that block direct current paths while allowing electromagnetic fields to pass through, thus eliminating direct signal interference without preventing the desired electromagnetic induction measurements from formation and target wellbores.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If gap subs are implemented to prevent direct signal propagation, then direct signal interference is reduced, but control over voltage and current movement through the gap sub is needed to cancel current at any position along the bottom hole assembly

Engineering Contradiction:
Improvedirect signal interferenceVSAvoidimpedance control mechanism
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The gap sub impedance is made dynamically adjustable rather than fixed, allowing the electrical isolation section to adapt its impedance characteristics in real-time. This dynamic control enables optimization of current blocking performance and cancellation of residual currents at different positions along the bottom hole assembly, maintaining effective direct signal suppression while accommodating varying operational conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A feedback control system is implemented that monitors current and voltage levels along the bottom hole assembly and adjusts the gap sub impedance accordingly. This feedback mechanism enables automatic cancellation of direct signals by adjusting the isolation section's electrical properties to counteract measured current flows, reducing direct signal interference adaptively without requiring manual intervention.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces direct signal interference, increases receiver gain, and allows for more accurate determination of target wellbore location and direction, improving the precision of wellbore intersection and parallel drilling operations.

Implementation Method 1

Electromagnetic induction tools may use different techniques to obtain current on a conductive member in the target wellbore. Approaches may include directly injecting a current into the conductive member and/or inducing a current on a conductive member by transmitting electromagnetic fields by coil antennas positioned in a second wellbore.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

Gap subs may be implemented to prevent the propagation of direct signals along the bottom hole assembly. Specifically, gap subs may prevent current from flowing through a section of the bottom hole assembly.

Methodology Applied
Scientific EffectElectrical insulation: Electrical Resistance

Implementation Method 3

In examples, controls may be implemented to control the movement of voltage and/or current through the gap sub, which may allow an operator to cancel out current at any position along the bottom hole assembly.

Methodology Applied
Scientific EffectImpedance control: Electrical Resistance

Data Source

PatentUS10633964B2Gap sub impedance control
Publication Date: 2020.04.28 HALLIBURTON ENERGY SERVICES INC
  • US10633964B2 patent drawing
  • US10633964B2 patent drawing
  • US10633964B2 patent drawing

AI summary

A method and system for an electromagnetic sensor. A method may comprise introducing an electromagnetic induction tool into a wellbore. The electromagnetic induction tool may comprise an insulated section and an electromagnetic device. The method may further comprise performing a first measurement with the electromagnetic induction tool; adjusting an impedance parameter of the insulated section; performing a second measurement with the electromagnetic induction tool; including the first measurement and the second measurement in an inversion process, wherein the inversion process calculates the downhole electromagnetic parameters; and adjusting at least one operational parameter of a well operation based at least in part on the downhole electromagnetic parameters. An electromagnetic sensor system may comprise a conductive body, an electromagnetic device, and a microcontroller configured to adjust an impedance parameter of the insulated section.